Duct Leakage Test in Sassamansville, PA

Keep your HVAC system energy-efficient and up to code with accurate duct leakage test in Sassamansville, PA. Our certified technicians find and measure ductwork air leaks, allowing homeowners and builders to improve indoor comfort, reduce energy waste, and satisfy state standards.

Why Duct Leakage Test is Important In Sassamansville, PA

Various states and municipalities have adopted the 2015 IECC, International Energy Conservation Code for single-family houses, along with the 2018 International Energy Conservation Code for multi-family units. The change will generate several impactful implications for home builders and HVAC contractors operating statewide. A Duct Leakage Test and a required Blower Door Test are now part of the compliance process for new construction and remodeled homes under the 2015 regulations. Did you know that ducts are among the biggest contributors to air leakage in homes all across Pennsylvania, New Jersey, and Delaware? Leaked air can raise your energy bills, strain your HVAC system, and spread insulation and dust throughout your home. This makes duct leakage test necessary for homeowners with either older or newly built homes. Read ahead to see why duct leakage test is important and what you gain from it.

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How a Duct Leakage Test Is Conducted

To start conducting a duct leakage test in Sassamansville, PA, the technician seals all supply and return registers other than the main return or the air handler. A duct blaster — a precision-calibrated fan — is then fitted to the duct opening. By depressurizing the system, it makes all air leaks much easier to detect.

The duct blaster and its precision pressure sensor work together to measure airflow and detect duct leaks without causing any disruption in your home. A duct leakage test — often known as a duct blaster test — exposes duct air loss, allowing you to apply the most effective sealing techniques.

duct leakage test is straightforward, clean, and designed to be non-intrusive for residents. Most tests in Sassamansville, PA take around 30 to 60 minutes, but the efficiency and comfort improvements can last for many years.

How to Measure Duct Leakage

Duct leakage is expressed in cubic feet per minute (CFM) per 100 square feet of the home’s conditioned area. Your technician uses a nanometer to read small pressure variations, helping determine the volume of air escaping through the ducts. Understanding this number allows you to highlight problem zones, explore improvement possibilities, and confirm compliance with local energy code requirements in Sassamansville, PA.

Cost of Excessive Duct Leakage

If your home suffers from costly utility bills, uneven comfort levels, or persistent HVAC repairs, duct leakage may be contributing. According to ENERGY STAR, a large portion of homes lose between 20% and 30% of conditioned air due to leaky ducts. Air entering from outside—whether warm or cold—makes your HVAC operate harder, causing energy costs to climb and comfort to decrease.

Overworked equipment also causes additional breakdowns and increases repair costs. Proper duct sealing helps sustain your HVAC system’s long-term condition, increasing its operational lifespan and decreasing maintenance requirements.

Duct leaks can also introduce dust, mold spores, moisture, and additional contaminants into the duct system. This can amplify allergy problems, impact air quality indoors, and slowly create costly structural damage behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC sets a requirement that all new homes feature ducts sealed completely with modern materials like mastic, foil tape, and insulation. But what if the leaks you’re dealing with are deep inside the walls or ceilings?

Aerosol sealing technology (AeroSeal) offers a method to access hidden leaks deep within ductwork. To conduct this method, all vents are blocked except for one access point. The HVAC system is isolated, and a machine is connected to the duct system. It pressurizes the ducts and releases a delicate aerosol sealant that settles into small gaps and holes traditional techniques can’t access.

This method handles small to medium leaks very effectively. However, large openings may still require traditional mastic and tape sealing. Technicians use a duct leakage test before and after aerosol sealing to evaluate how much leakage has been lowered and verify the results.

Common Areas of Duct Leakage

The most common leakage area in duct systems is the joints. Ductwork involves numerous metal parts pressed together with tight fittings and metal bands, but these connections are almost never fully airtight.

As your HVAC system delivers heat and cooling across different seasons, the ducts constantly expand and contract. Over time, this movement causes the joints to loosen, opening gaps and leaks — making a duct leakage test beneficial for both new and older homes in Sassamansville, PA.

Many energy auditors detect duct leakage by physically checking the ducts and using a small tool to assess the width of joint gaps. If your duct system wasn’t sealed using mastic and approved tape, there is a strong chance that air leaks are occurring.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system is required to measure under 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet when it isn’t installed. For new construction, a passing duct leakage test is mandatory before a home can be granted an occupancy certificate.

If your home in Sassamansville, PA doesn’t achieve a passing duct leakage score, you’re likely overspending on heating and cooling — and putting extended strain on your HVAC unit. Meeting the 3–4 CFM requirement is vital not only for satisfying code rules but also for preserving your home’s comfort and energy performance.

Your technician will also share expert solutions for tackling leakage problems so you can pass the test, cut down utility expenses, and improve overall comfort and efficiency.

Local Energy Audits — affordable duct leakage test in Sassamansville, PA

Local Energy Audits proudly works with clients throughout Sassamansville, PA and nearby locations. We specialize in detecting duct leakage and reducing energy inefficiencies using blower door and duct leakage test. Whether you’re creating a new home or improving an existing one, we’re here to assist.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by applying duct mask tape to seal every duct and register on both the supply and return sides.

After the registers are sealed, we set up the duct tester by attaching it to the unit or a main return.

The ducts are then set to a depressurized pressure of 25 Pascals. Once there, we use the nanometer to capture the leakage reading.

Schedule Your Duct Leakage Test in Sassamansville, PA

Ensure your HVAC system operates efficiently, stays compliant, and performs at peak levels with certified duct leakage test in Sassamansville, PA. Whether you’re a homeowner focused on improving comfort or a contractor finalizing inspection requirements, our certified team delivers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and give on-site guidance to help you pass your test, minimize energy waste, and support the long-term health of your HVAC system.

📞 Call 888-213-3975 ✉️ Request a Quote

Serving homeowners, builders, and contractors across Sassamansville, PA with dependable and energy-efficient testing solutions.