Duct Leakage Test in Schwenksville, PA

How a Duct Leakage Test Is Conducted

To kick off a duct leakage test in Schwenksville, PA, your technician will block all supply and return registers while keeping the main return or air handler accessible. A specially calibrated fan, known as a duct blaster, is then attached to the opening. The purpose of this fan is to depressurize the duct system, creating the ideal conditions to identify where air is escaping.

The duct blaster operates alongside a precision pressure sensor to track airflow and identify duct leaks without disrupting your home. A duct leakage test — sometimes identified as a duct blaster test — shows where your ducts lose air, helping you plan the right sealing approach.

duct leakage test is efficient, clean, and performed without bothering residents. Most tests in Schwenksville, PA take between 30 and 60 minutes, and the improvements they deliver can elevate comfort and efficiency for years ahead.

How to Measure Duct Leakage

Duct leakage is expressed in cubic feet per minute (CFM) per 100 square feet of the home’s conditioned area. Your technician uses a nanometer to measure tiny pressure changes, revealing how much air is escaping through the ducts. Understanding this number gives you insight into problem areas, helps you plan improvements, and ensures your home meets local energy code requirements in Schwenksville, PA.

Cost of Excessive Duct Leakage

If high utility expenses, irregular temperatures, or repeated HVAC troubles sound familiar, duct leakage might be the root cause. According to ENERGY STAR, the typical home loses between 20% and 30% of its conditioned air due to duct leaks. Air from outside—whether hot or cold—entering your system forces your HVAC to work harder, increasing utility bills and reducing indoor comfort.

Overworked equipment also brings more system failures and higher repair expenses. Proper duct sealing helps support your HVAC system’s long-term operation, increasing its lifespan and lowering frequent maintenance needs.

Duct leaks can also allow dust, mold spores, excess moisture, and other contaminants into the duct system. This can increase allergy discomfort, degrade indoor air quality, and eventually cause expensive structural issues behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires that all new homes feature fully sealed duct systems utilizing updated, energy-efficient materials like mastic, foil tape, and insulation. But what happens when air leaks are concealed deep in the walls or ceilings?

Aerosol sealing technology (AeroSeal) is used to address openings concealed inside duct systems. To perform the process, technicians seal all vents but leave one access point open. The HVAC system is isolated, and a machine is connected to the duct system. It pressurizes the ducts and emits a fine aerosolized sealant designed to fill small leaks unreachable with standard sealing.

This method is ideal for small to medium leaks. However, any large openings will still need manual sealing with mastic and tape. Technicians conduct duct leakage test before and after aerosol sealing to see how much the leakage dropped and ensure the treatment worked properly.

Common Areas of Duct Leakage

The most common place for ducts to leak air is through the joints. Ductwork is made of multiple metal pieces pressed together using tight fittings and metal bands, but these connections are rarely airtight.

As your HVAC system runs through seasonal heating and cooling, the ducts experience ongoing expansion and contraction. Over time, this movement shifts and loosens the joints, resulting in gaps and leaks — which is why all homes in Schwenksville, PA, new or older, benefit from duct leakage test.

Many energy auditors detect leaks by checking the duct surfaces by hand and using a small tool to measure joint gap width. If your duct system is missing mastic and approved tape sealing, there’s a significant chance that air leakage is happening.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system should measure under 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet without the air handler installed. For new construction, a duct leakage test must be passed before any home is eligible to receive an occupancy certificate.

If your home in Schwenksville, PA cannot achieve a passing duct leakage score, you are likely wasting money on heating and cooling — and increasing wear on your HVAC system over time. Meeting the 3–4 CFM requirement is indispensable not only for compliance purposes but for ensuring strong comfort and energy savings.

Your technician will also give professional advice on resolving leakage issues to help you achieve a passing score, cut down utility bills, and boost your home’s performance.

Local Energy Audits — affordable duct leakage test in Schwenksville, PA

Local Energy Audits is proud to assist customers across Schwenksville, PA and its surrounding communities. We specialize in uncovering duct leakage and energy inefficiencies using both blower door tests and duct leakage tests. Whether you’re starting a new build or improving a current home, we’re here to assist.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.