Duct Leakage Test in Sellersville, PA

Ensure your HVAC system is sealed, efficient, and fully compliant with local regulations through duct leakage test in Sellersville, PA. Our certified technicians trace and measure duct leaks, supporting homeowners and builders in enhancing comfort, lowering energy waste, and staying compliant with state codes.

Why Duct Leakage Test is Important In Sellersville, PA

States and municipalities have adopted the 2015 IECC, International Energy Conservation Code for single-family buildings and the 2018 International Energy Conservation Code for multi-family buildings. The change will create considerable implications for home builders and HVAC contractors carrying out projects in the state. A Duct Leakage Test and the mandated Blower Door Test apply to all new or renovated homes under the 2015 regulations. Did you know that ducts often contribute significantly to air leakage problems in homes throughout Pennsylvania, New Jersey, and Delaware? Leaked air can cause higher energy expenses, burden your HVAC system, and push dust and insulation into different areas of your home. This makes duct leakage test beneficial for all homes, new or old. Keep reading to find out why duct leakage test is essential and how it can improve your home.

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How a Duct Leakage Test Is Conducted

To kick off a duct leakage test in Sellersville, PA, your technician will block all supply and return registers while keeping the main return or air handler accessible. A specially calibrated duct blaster fan is then secured to the opening. Its job is to depressurize the duct system, allowing air leaks to reveal themselves clearly.

The duct blaster pairs with a precision pressure sensor to measure airflow and identify leak locations in the ducts without disrupting your home. A duct leakage test — sometimes known as a duct blaster test — shows exactly where your ducts are leaking air so you can apply the right sealing fixes.

duct leakage test is quick, neat, and intentionally non-intrusive for anyone living in the home. Most tests in Sellersville, PA are completed within 30 to 60 minutes, and the improvements can benefit your home’s comfort and efficiency for years.

How to Measure Duct Leakage

Duct leakage is defined in cubic feet per minute (CFM) per 100 square feet of conditioned space within the structure. Your technician uses a nanometer to identify pressure differences, which provide a clear picture of how much air is leaking from the ductwork. Understanding this number helps you identify problem areas, evaluate potential improvements, and determine whether your home meets local energy code requirements in Sellersville, PA.

Cost of Excessive Duct Leakage

If you’re seeing higher energy bills, irregular heating or cooling, or frequent HVAC malfunctions, duct leakage may be at fault. According to ENERGY STAR, leaking ducts cause the average home to lose 20%–30% of conditioned air. Air entering from outside—whether warm or cold—makes your HVAC operate harder, causing energy costs to climb and comfort to decrease.

Overworked equipment also contributes to repeated breakdowns and pricey repairs. Proper duct sealing helps ensure the long-term stability of your HVAC system, extending its lifespan and reducing future maintenance work.

Duct leaks can also introduce dust, mold spores, excess humidity, and other contaminants into the duct system. This can worsen allergy flare-ups, reduce indoor air quality, and cause long-term structural deterioration behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC outlines that new homes must be built with fully sealed duct systems, utilizing materials like mastic, foil tape, and insulation to enhance energy efficiency. But what about leaks that are hidden far behind walls or ceilings?

Aerosol sealing technology (AeroSeal) helps seal hard-to-find openings within the duct system. To execute this method, all vents are sealed shut except a single access point. The HVAC system is isolated, and a machine is attached to the duct network. It pressurizes the ducts and distributes an ultra-fine aerosol sealant to fill small gaps and holes that manual sealing methods can’t access.

This method is ideal for small to medium leaks. However, any large openings will still need manual sealing with mastic and tape. Technicians administer a duct leakage test prior to and following aerosol sealing to measure leakage changes and ensure the method was successful.

Common Areas of Duct Leakage

The most common leakage area in duct systems is the joints. Ductwork involves numerous metal parts pressed together with tight fittings and metal bands, but these connections are almost never fully airtight.

As your HVAC system moves through annual heating and cooling cycles, the ductwork expands and then contracts. Over time, this movement causes joints to lose their seal, creating gaps and leaks — making a duct leakage test valuable for any home in Sellersville, PA, whether new or old.

Many energy auditors investigate duct leakage by running their hands over the ducts and using a small tool to determine the width of joint gaps. If your duct system has not received sealing with mastic and approved tape, leakage is very probable.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system needs to measure under 4 CFM per 100 square feet when the air handler is included, or 3 CFM per 100 square feet when it is not. For new construction, you must pass a duct leakage test before the home can be approved for an occupancy certificate.

If your home in Sellersville, PA doesn’t receive a passing duct leakage result, you are likely overpaying for heating and cooling — and putting significant long-term strain on your HVAC setup. Meeting the 3–4 CFM requirement is significant not only for meeting local code but also for maintaining optimal comfort and efficiency in your home.

Your technician will also provide professional insights on resolving leakage issues so you can achieve a passing score, lower your utility costs, and optimize home performance.

Local Energy Audits — affordable duct leakage test in Sellersville, PA

Local Energy Audits is proud to assist customers across Sellersville, PA and its surrounding communities. We specialize in finding duct leakage and energy inefficiencies through blower door tests and duct leakage tests. Whether you’re constructing a new home or upgrading an older one, we’re ready to assist.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by applying duct mask tape to seal every duct and register on both the supply and return sides.

After the registers are sealed, we mount the duct tester onto the unit or onto a main return.

The ducts are then depressurized to 25 Pascals. At that point, the nanometer allows us to get an accurate duct leakage measurement.

Schedule Your Duct Leakage Test in Sellersville, PA

Ensure your HVAC system functions efficiently, adheres to codes, and stays in top condition through reliable duct leakage test in Sellersville, PA. Whether you’re a homeowner focused on improving comfort or a contractor finalizing inspection requirements, our certified team delivers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and offer on-site expertise to help you pass your test, reduce unnecessary energy loss, and protect your HVAC system over the long term.

Serving homeowners, builders, and contractors across Sellersville, PA with dependable and energy-efficient testing solutions.