Duct Leakage Test in West Caldwell, NJ

Ensure long-term HVAC performance and code compliance with expert duct leakage test in West Caldwell, NJ. Our certified technicians find and measure ductwork air leaks, allowing homeowners and builders to improve indoor comfort, reduce energy waste, and satisfy state standards.

Why Duct Leakage Test is Important In West Caldwell, NJ

States and municipalities now follow the 2015 IECC, International Energy Conservation Code for single-family residences, as well as the 2018 International Energy Conservation Code for multi-family structures. The change will create several important implications for home builders and HVAC contractors operating within the state. A Duct Leakage Test alongside a Blower Door Test must now be completed in newly constructed or remodeled homes to meet the 2015 regulatory standards. Did you know that ducts often contribute significantly to air leakage problems in homes throughout Pennsylvania, New Jersey, and Delaware? Leaked air can elevate your energy bills, make your HVAC system work harder, and distribute insulation fibers and dust through your home. This makes duct leakage test crucial for new and old homes alike. Keep reading to learn why duct leakage test is important and how you can benefit from them.

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How a Duct Leakage Test Is Conducted

To start a duct leakage test in West Caldwell, NJ, the technician will close and seal every supply and return register except the main return or air handler. A duct blaster, designed as a calibrated testing fan, is then attached to the duct system. Its purpose is to depressurize the ducts and uncover leak points.

The duct blaster, aided by a precision pressure sensor, accurately measures airflow and reveals duct leaks without interrupting activities in your home. A duct leakage test — widely known as a duct blaster test — pinpoints air leakage in your ducts so you can choose the best sealing methods.

duct leakage test is swift, clean, and carried out with no disturbance to residents. Most tests in West Caldwell, NJ finish in 30 to 60 minutes, and the upgrades continue benefiting your home’s comfort and efficiency long after.

How to Measure Duct Leakage

Duct leakage is monitored in cubic feet per minute (CFM) per 100 square feet of the conditioned sections of the home. Your technician uses a nanometer to read small pressure variations, helping determine the volume of air escaping through the ducts. Understanding this number helps you detect inefficiencies, assess needed upgrades, and ensure your home complies with local energy code requirements in West Caldwell, NJ.

Cost of Excessive Duct Leakage

If you notice high energy costs, hot and cold spots, or ongoing HVAC repairs, duct leakage might be the underlying problem. According to ENERGY STAR, the majority of homes lose 20% to 30% of conditioned air through duct leaks. Outside air that’s too hot or too cold entering your system strains your HVAC, resulting in higher energy consumption and less comfort.

Overworked equipment also results in more frequent breakdowns and expensive repair bills. Proper duct sealing helps strengthen the long-term function of your HVAC system, improving its lifespan and reducing ongoing maintenance costs.

Duct leaks can also permit dust, mold spores, extra moisture, and other airborne contaminants into the duct system. This can trigger more severe allergies, diminish indoor air quality, and create expensive structural problems behind walls or ceilings over time.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC enforces that new homes incorporate fully sealed ducts made with modern, energy-efficient materials including mastic, foil tape, and insulation. But what should you do when leaks are located deep within your walls or ceilings?

Aerosol sealing technology (AeroSeal) is designed to reach and seal hidden gaps throughout the duct system. To apply this method, every vent is sealed aside from one access point. The HVAC system is isolated, and a machine is connected to the ducts. It pressurizes the ducts and applies a fine aerosol sealant that fills tiny openings where standard sealing cannot reach.

This method works best for small to medium leaks. However, large openings usually require traditional manual sealing using mastic and tape. Technicians complete before-and-after duct leakage tests to measure leakage reduction and ensure the aerosol sealing was effective.

Common Areas of Duct Leakage

The most frequent area where ducts lose air is at the joints. Ductwork consists of several metal sections pressed together with tight fittings and metal bands, yet these connections are almost never fully airtight.

As your HVAC system heats and cools throughout the year, the ducts expand and contract. Over time, this movement causes the joints to loosen, opening gaps and leaks — making a duct leakage test beneficial for both new and older homes in West Caldwell, NJ.

Many energy auditors detect leaks by checking the duct surfaces by hand and using a small tool to measure joint gap width. If your duct system was never sealed using mastic and approved tape, there is a high probability that air leakage is present.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system must come in under 4 CFM per 100 square feet with the air handler, or 3 CFM per 100 square feet when the air handler is removed. For new construction, the home must pass a duct leakage test before qualifying for an occupancy certificate.

If your home in West Caldwell, NJ doesn’t receive a passing duct leakage result, you are likely overpaying for heating and cooling — and putting significant long-term strain on your HVAC setup. Meeting the 3–4 CFM requirement is crucial not only for passing code but also for maintaining your home’s overall energy efficiency and comfort.

Your technician will also recommend effective ways to fix leakage issues so you can earn a passing score, save on utilities, and improve home performance.

Local Energy Audits — affordable duct leakage test in West Caldwell, NJ

Local Energy Audits is proud to serve customers across West Caldwell, NJ and the nearby communities. We specialize in identifying duct leakage and energy inefficiencies using blower door tests and duct leakage tests. Whether you’re building a new home or improving an existing one, we’re here to help.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by applying duct mask tape to seal every duct and register on both the supply and return sides.

After the registers are sealed, we link the duct tester to the unit or to one main return.

The ducts are then depressurized to 25 Pascals. At that point, the nanometer allows us to get an accurate duct leakage measurement.

Schedule Your Duct Leakage Test in West Caldwell, NJ

Ensure your HVAC system continues to perform efficiently, meets compliance, and runs at its best with specialized duct leakage test in West Caldwell, NJ. Whether you’re a homeowner seeking better comfort or a contractor wrapping up a final inspection, our certified team delivers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and offer on-site guidance to help you pass your test, reduce energy waste, and protect the long-term health of your HVAC system.

Serving homeowners, builders, and contractors across West Caldwell, NJ with dependable and energy-efficient testing solutions.