Duct Leakage Test in West Orange, NJ

How a Duct Leakage Test Is Conducted

To begin performing a duct leakage test in West Orange, NJ, your technician closes off all supply and return registers except the main return or air handler system. A specially calibrated fan, known as a duct blaster, is then attached to the opening. The purpose of this fan is to depressurize the duct system, creating the ideal conditions to identify where air is escaping.

The duct blaster uses its precision pressure sensor partner to measure airflow and uncover duct leaks without causing any home disruption. A duct leakage test — often described as a duct blaster test — identifies leaking areas in your ducts so you can determine the most efficient sealing fix.

duct leakage test is efficient, clean, and performed without bothering residents. Most tests in West Orange, NJ finish within 30 to 60 minutes, and the benefits to your home’s comfort and efficiency can last for years.

How to Measure Duct Leakage

Duct leakage is quantified in cubic feet per minute (CFM) for each 100 square feet of conditioned living space. Your technician uses a nanometer to monitor tiny pressure fluctuations that indicate how much air is leaking through the ducts. Understanding this number helps you recognize where issues exist, plan meaningful improvements, and check your home against local energy code requirements in West Orange, NJ.

Cost of Excessive Duct Leakage

If you’re seeing higher energy bills, irregular heating or cooling, or frequent HVAC malfunctions, duct leakage may be at fault. According to ENERGY STAR, the average duct system loses between 20% and 30% of its conditioned air due to leaks. Hot or cold outside air leaking in makes your HVAC system work more than it should, driving up energy costs and diminishing comfort.

Overworked equipment also makes breakdowns more common and repairs more expensive. Proper duct sealing helps ensure the long-term stability of your HVAC system, extending its lifespan and reducing future maintenance work.

Duct leaks can also bring dust, mold spores, excess moisture, and other impurities into the duct system. This can make allergies worse, impact indoor air quality, and result in costly structural damage behind walls or ceilings as time passes.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC outlines that new homes must be built with fully sealed duct systems, utilizing materials like mastic, foil tape, and insulation to enhance energy efficiency. But what about leaks that are hidden far behind walls or ceilings?

Aerosol sealing technology (AeroSeal) is an effective solution for reaching hidden ductwork leaks. To carry out this method, every vent is sealed except a single access point. The HVAC system is separated, and a machine is attached to the duct system. It pressurizes the ducts and injects a fine aerosolized sealant that targets small holes and gaps unreachable by traditional sealing methods.

This method works very well for small to medium leaks. However, larger openings may still need to be sealed manually with mastic and tape. Technicians run leakage tests both before and after aerosol sealing to gauge how much air loss decreased and confirm proper results.

Common Areas of Duct Leakage

The most common point where ducts leak air is along the joints. Ductwork is made from multiple metal pieces pressed together with tight fittings and metal bands, but these connections are rarely completely airtight.

As your HVAC system provides heating and cooling year-round, the ducts repeatedly expand and contract. Over time, this movement makes joints shift and loosen, forming gaps and leaks — which is why a duct leakage test is advised for homes old and new in West Orange, NJ.

Many energy auditors detect leaks by checking the duct surfaces by hand and using a small tool to measure joint gap width. If your duct system hasn’t been finished with mastic and approved tape, leaks are highly likely.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system has to be under 4 CFM per 100 square feet when the air handler is in place, or 3 CFM per 100 square feet without it installed. For new construction, a passing duct leakage test is essential before the home can qualify for an occupancy certificate.

If your home in West Orange, NJ falls short in a duct leakage test, you are probably paying extra for heating and cooling — and placing lasting pressure on your HVAC equipment. Meeting the 3–4 CFM requirement is important not just for compliance, but for safeguarding your home’s comfort and long-term energy efficiency.

Your technician will also share expert recommendations for fixing leakage problems, helping you achieve a passing score, save on utilities, and improve home performance.

Local Energy Audits — affordable duct leakage test in West Orange, NJ

Local Energy Audits is proud to assist customers across West Orange, NJ and its surrounding communities. We specialize in pinpointing duct leakage and energy inefficiencies using blower door tests and duct leakage tests. Whether you’re constructing a new house or upgrading your current one, we’re here for you.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.