Duct Leakage Test in West Windsor, NJ

Ensure long-term HVAC performance and code compliance with expert duct leakage test in West Windsor, NJ. Our certified technicians test and measure ductwork air leaks, helping homeowners and builders improve overall comfort, reduce wasted energy, and comply with state mandates.

Why Duct Leakage Test is Important In West Windsor, NJ

Many states and municipalities oversee single-family buildings under the 2015 IECC, International Energy Conservation Code and multi-family buildings under the 2018 International Energy Conservation Code. The change will set in motion important implications for home builders and HVAC contractors who operate in the state. A Duct Leakage Test and a required Blower Door Test are now part of the compliance process for new construction and remodeled homes under the 2015 regulations. Did you know that ductwork is a major cause of air leakage in homes across Pennsylvania, New Jersey, and Delaware? Leaked air can drive up your utility costs, tax your HVAC equipment, and circulate insulation debris and dust throughout your home. This makes duct leakage test indispensable no matter the age of your home. Continue reading to understand why duct leakage test is important and the benefits it provides.

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How a Duct Leakage Test Is Conducted

To conduct a proper duct leakage test in West Windsor, NJ, your technician first seals all supply and return registers except the main return or air handler. A calibrated duct blaster is then mounted to the opening. By depressurizing the duct system, it creates ideal conditions for detecting air leaks.

The duct blaster joins forces with a precision pressure sensor to monitor airflow and pinpoint leak points in the ducts without disturbing your home. A duct leakage test — sometimes called a duct blaster test — reveals where your ducts are losing air so you can determine the most effective sealing solutions.

duct leakage test is straightforward, clean, and designed to be non-intrusive for residents. Most tests in West Windsor, NJ finish within 30 to 60 minutes, and the benefits to your home’s comfort and efficiency can last for years.

How to Measure Duct Leakage

Duct leakage is tracked in cubic feet per minute (CFM) per 100 square feet of conditioned living area. Your technician uses a nanometer to sense slight pressure changes, showing precisely how much air is escaping through the ductwork. Understanding this number helps you reveal problem areas, consider enhancement strategies, and validate that your home meets local energy code requirements in West Windsor, NJ.

Cost of Excessive Duct Leakage

If your home suffers from costly utility bills, uneven comfort levels, or persistent HVAC repairs, duct leakage may be contributing. According to ENERGY STAR, the average home loses 20% to 30% of conditioned air through leaky ducts. Hot or cold outdoor air infiltrating your system makes your HVAC system work overtime, which boosts energy costs and reduces comfort.

Overworked equipment also accelerates wear and tear, resulting in more breakdowns and costly repairs. Proper duct sealing helps promote the long-term integrity of your HVAC system, extending its lifespan and limiting continued maintenance needs.

Duct leaks can also allow dust, mold spores, excess moisture, and other contaminants into the duct system. This can worsen allergies, reduce indoor air quality, and even cause expensive structural damage behind walls or ceilings over time.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC sets a requirement that all new homes feature ducts sealed completely with modern materials like mastic, foil tape, and insulation. But what happens when leaks are hidden deep inside walls or ceilings?

Aerosol sealing technology (AeroSeal) gives technicians a way to reach concealed duct leaks without opening walls or ceilings. To execute this method, all vents are sealed shut except a single access point. The HVAC system is isolated, and a machine is attached to the duct network. It pressurizes the ducts and pushes a fine aerosol sealant through them, sealing small holes that ordinary sealing methods can’t reach.

This method is extremely effective for sealing small to medium leaks. However, big gaps may still need manual sealing using mastic and tape. Technicians conduct a duct leakage test before and after aerosol sealing to measure how much the leakage has been reduced and ensure the treatment is successful.

Common Areas of Duct Leakage

The most typical place for ducts to lose air is at the joints. Ductwork consists of different metal sections pressed together with tight fittings and metal bands, yet these joints are not usually airtight.

As your HVAC system cycles through heating and cooling each year, the ducts naturally expand and contract. Over time, this movement loosens the joints, causing gaps and leaks — which is why both new and older homes in West Windsor, NJ should consider a duct leakage test.

Many energy auditors examine duct leakage by touching the ducts and using a small tool to measure the gap width between joints. If your duct system has not received sealing with mastic and approved tape, leakage is very probable.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system must measure under 4 CFM per 100 square feet with the air handler in place, or 3 CFM per 100 square feet if the air handler is not installed. For new construction, a passing duct leakage test is essential before the home can qualify for an occupancy certificate.

If your home in West Windsor, NJ cannot achieve a passing duct leakage score, you are likely wasting money on heating and cooling — and increasing wear on your HVAC system over time. Meeting the 3–4 CFM requirement is essential not only for following building code, but for keeping your home comfortable and energy-efficient.

Your technician will also provide professional insights on resolving leakage issues so you can achieve a passing score, lower your utility costs, and optimize home performance.

Local Energy Audits — affordable duct leakage test in West Windsor, NJ

Local Energy Audits proudly provides service to homeowners and builders throughout West Windsor, NJ and the surrounding region. We specialize in finding duct leakage and energy inefficiencies through blower door tests and duct leakage tests. Whether you’re constructing a new home or upgrading an older one, we’re ready to assist.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by closing off every duct and register with duct mask tape across both the supply and return sides.

After the registers are sealed, we secure the duct tester to the HVAC unit or to a main return.

The ducts are then depressurized to 25 Pascals. With this pressure applied, we use the nanometer to measure how much leakage is present.

Schedule Your Duct Leakage Test in West Windsor, NJ

Ensure your HVAC system continues to perform efficiently, meets compliance, and runs at its best with specialized duct leakage test in West Windsor, NJ. Whether you’re a homeowner optimizing comfort or a contractor completing mandatory inspections, our certified team ensures fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and deliver on-site guidance to help you pass your test, limit energy waste, and preserve your HVAC system’s long-term health.

Serving homeowners, builders, and contractors across West Windsor, NJ with dependable and energy-efficient testing solutions.