Duct Leakage Test in Worcester, PA

Make sure your HVAC system performs at its best and satisfies local energy standards with certified duct leakage test in Worcester, PA. Our certified technicians identify and quantify air leaks in duct systems so homeowners and builders can optimize comfort, reduce energy waste, and meet state-level requirements.

Why Duct Leakage Test is Important In Worcester, PA

States and municipalities have adopted the 2015 IECC, International Energy Conservation Code for single-family buildings and the 2018 International Energy Conservation Code for multi-family buildings. The change will create several important implications for home builders and HVAC contractors operating within the state. A Duct Leakage Test and a required Blower Door Test are now part of the compliance process for new construction and remodeled homes under the 2015 regulations. Did you know that ducts are frequently the biggest contributors to home air loss in Pennsylvania, New Jersey, and Delaware? Leaked air can drive up your utility costs, tax your HVAC equipment, and circulate insulation debris and dust throughout your home. This makes duct leakage test a crucial step for maintaining comfort in new and old homes alike. Continue reading to learn why duct leakage test is valuable and how it benefits you.

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How a Duct Leakage Test Is Conducted

To perform a duct leakage test in Worcester, PA, the technician begins by sealing every supply and return register except for the primary return or air handler unit. A duct blaster, designed as a calibrated testing fan, is then attached to the duct system. Its purpose is to depressurize the ducts and uncover leak points.

The duct blaster, aided by a precision pressure sensor, accurately measures airflow and reveals duct leaks without interrupting activities in your home. A duct leakage test — often referred to as a duct blaster test — identifies air loss in your ducts, allowing you to find the most effective ways to seal them.

duct leakage test is straightforward, clean, and designed to be non-intrusive for residents. Most tests in Worcester, PA are performed within 30 to 60 minutes, and the positive impact on comfort and efficiency can remain for years.

How to Measure Duct Leakage

Duct leakage is quantified in cubic feet per minute (CFM) for each 100 square feet of conditioned living space. Your technician uses a nanometer to monitor tiny pressure fluctuations that indicate how much air is leaking through the ducts. Understanding this number helps you locate trouble spots, review possible upgrades, and see if your home complies with local energy code requirements in Worcester, PA.

Cost of Excessive Duct Leakage

If you’re dealing with rising utility bills, inconsistent room temperatures, or repeated HVAC issues, duct leakage could be the reason. According to ENERGY STAR, the majority of homes lose 20% to 30% of conditioned air through duct leaks. Hot or cold outdoor air infiltrating your system makes your HVAC system work overtime, which boosts energy costs and reduces comfort.

Overworked equipment also causes additional breakdowns and increases repair costs. Proper duct sealing helps support your HVAC system’s long-term operation, increasing its lifespan and lowering frequent maintenance needs.

Duct leaks can also let in dust, mold spores, added moisture, and other harmful contaminants. This can negatively influence allergies, weaken indoor air quality, and lead to expensive long-term damage behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC calls for new homes to include duct systems that are completely sealed using efficient materials such as mastic, foil tape, and insulation. But what should you do when leaks are located deep within your walls or ceilings?

Aerosol sealing technology (AeroSeal) is an effective solution for reaching hidden ductwork leaks. To complete this method, all vents are closed off except for one access opening. The HVAC system is isolated, and a machine is linked to the duct system. It pressurizes the ducts and applies a fine aerosol sealant that fills tiny openings where standard sealing cannot reach.

This method works efficiently for small to medium leaks. However, larger gaps usually require manual sealing using mastic and tape. Technicians perform pre- and post-aerosol sealing duct leakage tests to measure the improvement and confirm treatment effectiveness.

Common Areas of Duct Leakage

The most common location for air leakage in ducts is the joints. Ductwork includes several metal sections pressed together with tight fittings and metal bands, but those connections are almost never airtight.

As your HVAC system changes between heating and cooling during the year, the ducts naturally expand and shrink. Over time, this movement makes the joints loosen, forming gaps and leaks — meaning a duct leakage test is advised for both new and older homes in Worcester, PA.

Many energy auditors detect duct leakage by physically checking the ducts and using a small tool to assess the width of joint gaps. If your duct system does not include sealing with mastic and approved tape, leakage is highly likely.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system should stay under 4 CFM per 100 square feet with the air handler attached, or 3 CFM per 100 square feet without it. For new construction, you must pass a duct leakage test before the home can be approved for an occupancy certificate.

If your home in Worcester, PA fails a duct leakage test, you are probably spending more than you should on heating and cooling — while also putting long-term stress on your HVAC system. Meeting the 3–4 CFM requirement is essential not only for code compliance but also for protecting your home’s energy efficiency and comfort.

Your technician will also provide professional insights on resolving leakage issues so you can achieve a passing score, lower your utility costs, and optimize home performance.

Local Energy Audits — affordable duct leakage test in Worcester, PA

Local Energy Audits is proud to serve customers across Worcester, PA and the nearby communities. We specialize in detecting duct leakage and reducing energy inefficiencies using blower door and duct leakage test. Whether you’re creating a new home or improving an existing one, we’re here to assist.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins with duct mask tape being placed on all ducts and registers on both the supply and return sides.

After the registers are sealed, we position the duct tester on the HVAC unit or on a primary return.

The ducts are then depressurized to 25 Pascals. With the ducts at this pressure, we can use the nanometer to measure the duct leakage.

Schedule Your Duct Leakage Test in Worcester, PA

Ensure your HVAC system maintains top efficiency, remains compliant, and delivers strong performance with dependable duct leakage test in Worcester, PA. Whether you’re a homeowner increasing comfort or a contractor completing a necessary inspection, our certified team offers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and give on-site guidance to help you pass your test, minimize energy waste, and support the long-term health of your HVAC system.

📞 Call 888-213-3975 ✉️ Request a Quote

Serving homeowners, builders, and contractors across Worcester, PA with dependable and energy-efficient testing solutions.