Duct Leakage Test in Wynnewood, PA

How a Duct Leakage Test Is Conducted

To start the duct testing process in Wynnewood, PA, the technician seals all supply and return registers except for the main return or the air handler. A duct blaster — a precision-calibrated fan — is then fitted to the duct opening. By depressurizing the system, it makes all air leaks much easier to detect.

The duct blaster, working hand in hand with a precision pressure sensor, measures airflow and identifies leaks in the ductwork without impacting your home. A duct leakage test — sometimes called a duct blaster test — reveals where your ducts are losing air so you can determine the most effective sealing solutions.

duct leakage test is quick, low-impact, and does not disturb residents. Most tests in Wynnewood, PA finish in 30 to 60 minutes, and the upgrades continue benefiting your home’s comfort and efficiency long after.

How to Measure Duct Leakage

Duct leakage is recorded in cubic feet per minute (CFM) per 100 square feet of the conditioned portion of the home. Your technician uses a nanometer to pick up minor pressure shifts that indicate the level of air leakage within the ducts. Understanding this number helps you recognize where issues exist, plan meaningful improvements, and check your home against local energy code requirements in Wynnewood, PA.

Cost of Excessive Duct Leakage

If you’re dealing with rising utility bills, inconsistent room temperatures, or repeated HVAC issues, duct leakage could be the reason. According to ENERGY STAR, typical duct systems lose 20% to 30% of conditioned air through leaks. Hot or cold outside air leaking in makes your HVAC system work more than it should, driving up energy costs and diminishing comfort.

Overworked equipment also causes additional breakdowns and increases repair costs. Proper duct sealing helps preserve the long-term efficiency of your HVAC system, boosting its lifespan and cutting down on regular maintenance needs.

Duct leaks can also allow dust, mold spores, moisture buildup, and multiple contaminants to enter the duct system. This can irritate allergies, harm the air quality inside, and cause expensive hidden structural damage as time goes on.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC states that new homes must have duct systems sealed completely with energy-efficient products such as mastic, foil tape, and insulation. But what if the leaks are buried far inside your walls or ceilings?

Aerosol sealing technology (AeroSeal) helps target hard-to-reach openings deep within ducts. To initiate this method, technicians seal every vent except one access point. The HVAC system is isolated, and a machine is connected to the ductwork. It pressurizes the ducts and releases a fine aerosolized sealant that fills small gaps and holes that traditional sealing methods cannot reach.

This method excels at sealing small to medium leaks. However, bigger holes often must be sealed manually with mastic and tape. Technicians run a duct leakage test before and after aerosol sealing to quantify the reduction in leakage and verify the success of the process.

Common Areas of Duct Leakage

The most usual area for air leakage in ducts is at the joints. Ductwork includes various metal pieces pressed together using tight fittings and metal bands, but these connections are hardly ever airtight.

As your HVAC system operates in varying temperatures across the year, the ducts undergo expansion and contraction. Over time, this movement results in loose joints that create gaps and leaks — making a duct leakage test necessary for new and older homes in Wynnewood, PA.

Many energy auditors inspect duct leakage by feeling the ducts and using a small tool to determine how wide the gaps are between joints. If your duct system isn’t sealed with mastic and approved tape, there’s a good chance that leaks are occurring.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system needs to register under 4 CFM per 100 square feet with the air handler attached, or 3 CFM per 100 square feet without it attached. For new construction, you must pass a duct leakage test before the home can be approved for an occupancy certificate.

If your home in Wynnewood, PA falls short in a duct leakage test, you are probably paying extra for heating and cooling — and placing lasting pressure on your HVAC equipment. Meeting the 3–4 CFM requirement is essential not only for following building code, but for keeping your home comfortable and energy-efficient.

Your technician will also share expert solutions for tackling leakage problems so you can pass the test, cut down utility expenses, and improve overall comfort and efficiency.

Local Energy Audits — affordable duct leakage test in Wynnewood, PA

Local Energy Audits proudly works with clients throughout Wynnewood, PA and nearby locations. We specialize in finding duct leakage and energy inefficiencies through blower door tests and duct leakage tests. Whether you’re constructing a new home or upgrading an older one, we’re ready to assist.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.