Duct Leakage Test in Zionsville, PA

Guarantee your HVAC system runs efficiently and adheres to local requirements with quality duct leakage test in Zionsville, PA. Our certified technicians identify and measure air leaks in ductwork to help homeowners and builders improve comfort, reduce energy waste, and achieve compliance with state requirements.

Why Duct Leakage Test is Important In Zionsville, PA

States and municipalities now follow the 2015 IECC, International Energy Conservation Code for single-family residences, as well as the 2018 International Energy Conservation Code for multi-family structures. The change will carry significant implications for home builders and HVAC contractors serving communities in the state. A Duct Leakage Test plus the required Blower Door Test are now necessary for newly built or remodeled homes in line with the 2015 regulations. Did you know that duct systems can be major sources of air leakage in homes across Pennsylvania, New Jersey, and Delaware? Leaked air can raise utility expenses, overburden your HVAC system, and push insulation material and dust through every area of your home. This makes duct leakage test an essential part of maintaining both new and older homes. Keep reading to discover why duct leakage test is important and how it can support your home.

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How a Duct Leakage Test Is Conducted

To start a duct leakage test in Zionsville, PA, the technician will close and seal every supply and return register except the main return or air handler. A calibrated duct blaster is then mounted to the opening. By depressurizing the duct system, it creates ideal conditions for detecting air leaks.

The duct blaster functions with a precision pressure sensor to analyze airflow and spot leaks in the duct system without affecting your home’s comfort. A duct leakage test — often referred to as a duct blaster test — identifies air loss in your ducts, allowing you to find the most effective ways to seal them.

duct leakage test is fast, tidy, and causes no disruption for residents. Most tests in Zionsville, PA are done within 30 to 60 minutes, with improvements that strengthen comfort and efficiency for years to come.

How to Measure Duct Leakage

Duct leakage is tracked in cubic feet per minute (CFM) per 100 square feet of conditioned living area. Your technician uses a nanometer to detect small pressure differences, which indicate how much air is leaking through the ducts. Understanding this number helps you locate trouble spots, review possible upgrades, and see if your home complies with local energy code requirements in Zionsville, PA.

Cost of Excessive Duct Leakage

If you’re dealing with rising utility bills, inconsistent room temperatures, or repeated HVAC issues, duct leakage could be the reason. According to ENERGY STAR, an average home’s ductwork loses 20% to 30% of conditioned air through leaks. Hot or cold outside air creeping into your system forces the HVAC to work inefficiently, increasing energy spending and reducing comfort.

Overworked equipment also produces more frequent issues that require costly repairs. Proper duct sealing helps ensure the long-term stability of your HVAC system, extending its lifespan and reducing future maintenance work.

Duct leaks can also let in dust, mold spores, added moisture, and other harmful contaminants. This can make allergies more severe, reduce the quality of indoor air, and produce costly structural harm behind walls or ceilings as time progresses.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC states that new homes must have duct systems sealed completely with energy-efficient products such as mastic, foil tape, and insulation. But what if leaks are concealed deep inside the structure of your walls or ceilings?

Aerosol sealing technology (AeroSeal) offers a method to access hidden leaks deep within ductwork. To start this method, all vents are blocked except for one access location. The HVAC system is isolated, and a machine is attached to the ducts. It pressurizes the ducts and sends out a fine aerosol mist that seals tiny openings traditional sealing cannot reach.

This method is highly effective for small to medium leaks. However, large openings may still require manual sealing with mastic and tape. Technicians carry out leakage testing prior to and after aerosol sealing to observe the reduction and ensure treatment success.

Common Areas of Duct Leakage

The most common leakage area in duct systems is the joints. Ductwork involves numerous metal parts pressed together with tight fittings and metal bands, but these connections are almost never fully airtight.

As your HVAC system runs through seasonal heating and cooling, the ducts experience ongoing expansion and contraction. Over time, this movement weakens the joints, creating gaps and leaks — a key reason duct leakage test is recommended for new and older homes in Zionsville, PA.

Many energy auditors look for duct leakage by running their hands along the ducts and using a small tool to measure the width of gaps at the joints. If your duct system lacks sealing with mastic and approved tape, there is a strong chance that leakage is present.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system should stay under 4 CFM per 100 square feet with the air handler attached, or 3 CFM per 100 square feet without it. For new construction, homes are required to pass a duct leakage test before an occupancy certificate can be issued.

If your home in Zionsville, PA does not meet the duct leakage requirement, you’re likely paying elevated heating and cooling costs — and overburdening your HVAC system. Meeting the 3–4 CFM requirement is vital not only for satisfying code rules but also for preserving your home’s comfort and energy performance.

Your technician will also advise you on the best ways to address leakage issues so you can pass the test, reduce utility bills, and enhance your home’s efficiency.

Local Energy Audits — affordable duct leakage test in Zionsville, PA

Local Energy Audits is proud to work with customers in Zionsville, PA and all nearby areas. We specialize in measuring duct leakage and energy inefficiencies using advanced blower door and duct leakage tests. Whether you’re building new or improving old, we’re here to help.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by closing off every duct and register with duct mask tape across both the supply and return sides.

After the registers are sealed, we attach our duct tester to the system’s unit or to the main return.

The ducts are then taken down to 25 Pascals. With the ducts depressurized, the nanometer is used to determine the leakage level.

Schedule Your Duct Leakage Test in Zionsville, PA

Ensure your HVAC system operates efficiently, stays compliant, and performs at peak levels with certified duct leakage test in Zionsville, PA. Whether you’re a homeowner increasing comfort or a contractor completing a necessary inspection, our certified team offers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and supply on-site support to help you pass your test, curb energy waste, and maintain your HVAC system’s long-term performance.

📞 Call 888-213-3975 ✉️ Request a Quote

Serving homeowners, builders, and contractors across Zionsville, PA with dependable and energy-efficient testing solutions.