Duct Leakage Test in Audubon, PA

Keep your HVAC system energy-efficient and up to code with accurate duct leakage test in Audubon, PA. Our certified technicians analyze and measure duct leaks to assist homeowners and builders in improving comfort, reducing energy waste, and fulfilling state requirements.

Why Duct Leakage Test is Important In Audubon, PA

Numerous states and municipalities rely on the 2015 IECC, International Energy Conservation Code for single-family properties and apply the 2018 International Energy Conservation Code to multi-family properties. The change will bring notable implications for home builders and HVAC contractors working throughout the state. A Duct Leakage Test paired with a Blower Door Test is now expected for newly constructed and remodeled homes in accordance with the 2015 code requirements. Did you know that ducts are among the biggest contributors to air leakage in homes all across Pennsylvania, New Jersey, and Delaware? Leaked air can elevate your energy bills, make your HVAC system work harder, and distribute insulation fibers and dust through your home. This makes duct leakage test valuable for new and existing homes alike. Read on to learn why duct leakage test is important and how it can help you.

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How a Duct Leakage Test Is Conducted

To begin performing a duct leakage test in Audubon, PA, your technician closes off all supply and return registers except the main return or air handler system. A specially calibrated fan known as a duct blaster is then put in place at the opening. It depressurizes the ductwork so escaping air can be accurately identified.

The duct blaster, aided by a precision pressure sensor, accurately measures airflow and reveals duct leaks without interrupting activities in your home. A duct leakage test — often known as a duct blaster test — exposes duct air loss, allowing you to apply the most effective sealing techniques.

duct leakage test is straightforward, clean, and designed to be non-intrusive for residents. Most tests in Audubon, PA require only 30 to 60 minutes, yet the upgrades can improve your home’s comfort and efficiency well into the future.

How to Measure Duct Leakage

Duct leakage is measured in cubic feet per minute (CFM) per 100 square feet of conditioned space. Your technician uses a nanometer to register small pressure differences, which help calculate how much air is leaking from the ducts. Understanding this number enables you to recognize problem areas, consider efficiency improvements, and verify that your home meets local energy code requirements in Audubon, PA.

Cost of Excessive Duct Leakage

If you’re seeing higher energy bills, irregular heating or cooling, or frequent HVAC malfunctions, duct leakage may be at fault. According to ENERGY STAR, a large portion of homes lose between 20% and 30% of conditioned air due to leaky ducts. If outdoor hot or cold air infiltrates your system, your HVAC struggles to maintain temperatures, raising energy costs and lowering comfort.

Overworked equipment also leads to recurring breakdowns and higher repair expenses. Proper duct sealing helps maintain the long-term health of your HVAC system, extending its lifespan and reducing ongoing maintenance needs.

Duct leaks can also let in dust, mold spores, added moisture, and other harmful contaminants. This can worsen allergy conditions, affect indoor air quality, and result in costly damage forming behind walls or ceilings over time.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC specifies that newly constructed homes must use fully sealed duct systems with modern, efficient materials such as mastic, foil tape, and insulation. But what about leaks that occur deep behind walls or ceilings out of sight?

Aerosol sealing technology (AeroSeal) can identify and seal leaks that lie deep inside ductwork. To perform the technique, all vents are sealed except a single access opening. The HVAC system is isolated, and a machine is hooked into the duct system. It pressurizes the ducts and sends a fine aerosol sealant through the system, closing small gaps that normal sealing approaches can’t reach.

This method works best for small to medium leaks. However, large openings usually require traditional manual sealing using mastic and tape. Technicians run leakage tests both before and after aerosol sealing to gauge how much air loss decreased and confirm proper results.

Common Areas of Duct Leakage

The most typical place for ducts to lose air is at the joints. Ductwork consists of different metal sections pressed together with tight fittings and metal bands, yet these joints are not usually airtight.

As your HVAC system cycles through heating and cooling each year, the ducts naturally expand and contract. Over time, this movement weakens the joints, creating gaps and leaks — a key reason duct leakage test is recommended for new and older homes in Audubon, PA.

Many energy auditors identify duct leakage by moving their hands along the ducts and using a small tool to check the width of joint openings. If your duct system wasn’t properly sealed using mastic and approved tape, air leakage is very likely occurring.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system should fall under 4 CFM per 100 square feet with the air handler, or 3 CFM per 100 square feet when the air handler is absent. For new construction, the home must pass a duct leakage test before qualifying for an occupancy certificate.

If your home in Audubon, PA does not meet the duct leakage requirement, you’re likely paying elevated heating and cooling costs — and overburdening your HVAC system. Meeting the 3–4 CFM requirement is crucial not only for passing code but also for maintaining your home’s overall energy efficiency and comfort.

Your technician will also provide skilled recommendations to resolve leakage problems so you can reach a passing score, decrease energy costs, and improve home performance.

Local Energy Audits — affordable duct leakage test in Audubon, PA

Local Energy Audits proudly serves homeowners, contractors, and builders throughout Audubon, PA and nearby regions. We specialize in uncovering duct leakage and energy inefficiencies using both blower door tests and duct leakage tests. Whether you’re starting a new build or improving a current home, we’re here to assist.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins with all the ducts and registers sealed tightly using duct mask tape on both sides—supply and return.

After the registers are sealed, we mount the duct tester onto the unit or onto a main return.

The ducts are then brought down to 25 Pascals of pressure. With the ducts depressurized, the nanometer can be used to read the leakage level.

Schedule Your Duct Leakage Test in Audubon, PA

Ensure your HVAC system stays energy-efficient, fully compliant, and operating at peak performance with accurate duct leakage test in Audubon, PA. Whether you’re a homeowner aiming for better comfort or a contractor completing final approval, our certified team ensures fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and provide on-site assistance to help you pass your test, cut down on energy waste, and extend the long-term health of your HVAC system.

📞 Call 888-213-3975 ✉️ Request a Quote

Serving homeowners, builders, and contractors across Audubon, PA with dependable and energy-efficient testing solutions.