Duct Leakage Test in Barto, PA

How a Duct Leakage Test Is Conducted

To start the duct testing process in Barto, PA, the technician seals all supply and return registers except for the main return or the air handler. A specially calibrated duct blaster fan is then secured to the opening. Its job is to depressurize the duct system, allowing air leaks to reveal themselves clearly.

The duct blaster works together with a precision pressure sensor to measure airflow and pinpoint leaks in the ductwork without disturbing your home. A duct leakage test — also referred to as a duct blaster test — highlights where air is leaking from your ducts to help you choose the proper sealing method.

duct leakage test is prompt, clean, and does not interrupt residents’ activities. Most tests in Barto, PA take just 30 to 60 minutes, and the resulting improvements can enhance your home’s comfort and efficiency long-term.

How to Measure Duct Leakage

Duct leakage is recorded in cubic feet per minute (CFM) per 100 square feet of the conditioned portion of the home. Your technician uses a nanometer to monitor tiny pressure fluctuations that indicate how much air is leaking through the ducts. Understanding this number helps you recognize where issues exist, plan meaningful improvements, and check your home against local energy code requirements in Barto, PA.

Cost of Excessive Duct Leakage

If elevated utility bills, shifting temperatures, or repeated HVAC issues occur in your home, duct leakage may be the factor behind them. According to ENERGY STAR, homes across the country lose 20% to 30% of their conditioned air through duct leakage. Hot or cold outside air leaking in makes your HVAC system work more than it should, driving up energy costs and diminishing comfort.

Overworked equipment also increases the likelihood of breakdowns and drives up repair costs. Proper duct sealing helps sustain your HVAC system’s long-term condition, increasing its operational lifespan and decreasing maintenance requirements.

Duct leaks can also cause dust, mold spores, and excess moisture — along with other contaminants — to infiltrate the duct system. This can heighten allergy issues, compromise indoor air quality, and slowly cause expensive structural damage behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC mandates fully sealed duct systems in new homes, made from energy-efficient materials like mastic, foil tape, and proper insulation. But what about leaks located deep within walls or ceilings?

Aerosol sealing technology (AeroSeal) can identify and seal leaks that lie deep inside ductwork. To complete this method, all vents are closed off except for one access opening. The HVAC system is isolated, and a machine is linked to the duct system. It pressurizes the ducts and injects fine aerosol particles that seal tiny gaps and holes that typical sealing techniques miss.

This method excels at sealing small to medium leaks. However, bigger holes often must be sealed manually with mastic and tape. Technicians conduct a duct leakage test before and after aerosol sealing to measure how much the leakage has been reduced and ensure the treatment is successful.

Common Areas of Duct Leakage

The most typical place where ducts leak air is at their joints. Ductwork is built from multiple metal sections pressed tightly with fittings and metal bands, yet these joints are rarely airtight.

As your HVAC system operates in both heating and cooling modes year-round, the ducts continuously expand and contract. Over time, this movement gradually loosens the joints, creating leaks and gaps — highlighting the importance of duct leakage test in both new and older homes in Barto, PA.

Many energy auditors check for leaks by feeling along the ductwork and using a small tool to gauge the size of gaps between joints. If your duct system wasn’t properly sealed using mastic and approved tape, air leakage is very likely occurring.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system must come in under 4 CFM per 100 square feet with the air handler, or 3 CFM per 100 square feet when the air handler is removed. For new construction, the duct leakage test must be passed prior to the home being approved for an occupancy certificate.

If your home in Barto, PA cannot achieve a passing duct leakage score, you are likely wasting money on heating and cooling — and increasing wear on your HVAC system over time. Meeting the 3–4 CFM requirement is crucial not only for passing code but also for maintaining your home’s overall energy efficiency and comfort.

Your technician will also provide expert strategies to address leakage concerns, helping you achieve a passing score, bring down utility bills, and boost home efficiency.

Local Energy Audits — affordable duct leakage test in Barto, PA

Local Energy Audits is proud to assist customers across Barto, PA and its surrounding communities. We specialize in measuring duct leakage and energy inefficiencies using advanced blower door and duct leakage tests. Whether you’re building new or improving old, we’re here to help.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.