Duct Leakage Test in Bristol, PA

Make sure your HVAC system performs at its best and satisfies local energy standards with certified duct leakage test in Bristol, PA. Our certified technicians identify and measure air leaks in ductwork to help homeowners and builders improve comfort, reduce energy waste, and achieve compliance with state requirements.

Why Duct Leakage Test is Important In Bristol, PA

States and municipalities have standardized around the 2015 IECC, International Energy Conservation Code for single-family builds and the 2018 International Energy Conservation Code for multi-family builds. The change will lead to several key implications for home builders and HVAC contractors working across the state. A Duct Leakage Test and a required Blower Door Test are now part of the compliance process for new construction and remodeled homes under the 2015 regulations. Did you know that duct leakage is one of the top reasons for air loss in homes in Pennsylvania, New Jersey, and Delaware? Leaked air can elevate your energy bills, make your HVAC system work harder, and distribute insulation fibers and dust through your home. This makes duct leakage test vital for homes both old and newly built. Keep reading to find out why duct leakage test matters and what benefits it provides.

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How a Duct Leakage Test Is Conducted

To kick off a duct leakage test in Bristol, PA, your technician will block all supply and return registers while keeping the main return or air handler accessible. A specially calibrated device known as a duct blaster is then attached to the duct opening. Its purpose is to depressurize the system so that escaping air can be detected.

The duct blaster, working hand in hand with a precision pressure sensor, measures airflow and identifies leaks in the ductwork without impacting your home. A duct leakage test — often described as a duct blaster test — identifies leaking areas in your ducts so you can determine the most efficient sealing fix.

duct leakage test is hassle-free, clean, and won’t interfere with residents’ daily routines. Most tests in Bristol, PA are performed within 30 to 60 minutes, and the positive impact on comfort and efficiency can remain for years.

How to Measure Duct Leakage

Duct leakage is measured using cubic feet per minute (CFM) per 100 square feet of conditioned floor area. Your technician uses a nanometer to identify subtle pressure differences, helping determine how much air is leaking from the ducts. Understanding this number helps you spot leakage issues, evaluate corrective measures, and determine if your home is meeting local energy code requirements in Bristol, PA.

Cost of Excessive Duct Leakage

If you are experiencing high utility bills, uneven temperatures, or frequent HVAC repairs, duct leakage may be the cause. According to ENERGY STAR, an average home’s ductwork loses 20% to 30% of conditioned air through leaks. Hot or cold outdoor air infiltrating your system makes your HVAC system work overtime, which boosts energy costs and reduces comfort.

Overworked equipment also creates more wear, leading to breakdowns and costly fixes. Proper duct sealing helps preserve the long-term efficiency of your HVAC system, boosting its lifespan and cutting down on regular maintenance needs.

Duct leaks can also cause dust, mold spores, and excess moisture — along with other contaminants — to infiltrate the duct system. This can make allergies worse, impact indoor air quality, and result in costly structural damage behind walls or ceilings as time passes.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC ensures that new homes are built with duct systems sealed entirely using efficient materials such as mastic, foil tape, and insulation. But what about leaks that are hidden far behind walls or ceilings?

Aerosol sealing technology (AeroSeal) is designed to reach and seal hidden gaps throughout the duct system. To perform the process, technicians seal all vents but leave one access point open. The HVAC system is isolated, and a machine is connected to the duct system. It pressurizes the ducts and circulates a fine aerosolized sealant that locates and fills tiny leaks beyond the reach of typical sealing.

This method is extremely effective for sealing small to medium leaks. However, big gaps may still need manual sealing using mastic and tape. Technicians carry out leakage testing prior to and after aerosol sealing to observe the reduction and ensure treatment success.

Common Areas of Duct Leakage

The most usual area for air leakage in ducts is at the joints. Ductwork includes various metal pieces pressed together using tight fittings and metal bands, but these connections are hardly ever airtight.

As your HVAC system provides heating and cooling year-round, the ducts repeatedly expand and contract. Over time, this movement weakens the joints, creating gaps and leaks — a key reason duct leakage test is recommended for new and older homes in Bristol, PA.

Many energy auditors locate duct leakage by touching the ductwork and using a small tool to measure the width of separation between joints. If your duct system was never sealed using mastic and approved tape, there is a high probability that air leakage is present.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system should measure under 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet without the air handler installed. For new construction, a passing duct leakage test is a required step before final occupancy certification can be awarded.

If your home in Bristol, PA doesn’t achieve a passing duct leakage score, you’re likely overspending on heating and cooling — and putting extended strain on your HVAC unit. Meeting the 3–4 CFM requirement is indispensable not only for compliance purposes but for ensuring strong comfort and energy savings.

Your technician will also provide expert insights into correcting leakage issues so you can meet passing standards, lower your utility expenses, and improve overall home performance.

Local Energy Audits — affordable duct leakage test in Bristol, PA

Local Energy Audits is proud to work with customers in Bristol, PA and all nearby areas. We specialize in finding duct leakage and energy inefficiencies through blower door tests and duct leakage tests. Whether you’re constructing a new home or upgrading an older one, we’re ready to assist.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by blocking all ducts and registers with duct mask tape across both the supply and return sides.

After the registers are sealed, we connect the duct tester to either the main HVAC unit or its primary return.

The ducts are then taken down to 25 Pascals. With the ducts depressurized, the nanometer is used to determine the leakage level.

Schedule Your Duct Leakage Test in Bristol, PA

Ensure your HVAC system achieves strong efficiency, full compliance, and dependable operation with precise duct leakage test in Bristol, PA. Whether you’re a homeowner optimizing comfort or a contractor completing mandatory inspections, our certified team ensures fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and give on-site guidance to help you pass your test, minimize energy waste, and support the long-term health of your HVAC system.

Serving homeowners, builders, and contractors across Bristol, PA with dependable and energy-efficient testing solutions.