Duct Leakage Test in Chadds Ford, PA

Ensure your HVAC system is sealed, efficient, and fully compliant with local regulations through duct leakage test in Chadds Ford, PA. Our certified technicians detect and measure air leakage in ductwork, supporting homeowners and builders in improving comfort, minimizing wasted energy, and meeting state requirements.

Why Duct Leakage Test is Important In Chadds Ford, PA

Across different states and municipalities, the 2015 IECC, International Energy Conservation Code regulates single-family structures, and the 2018 International Energy Conservation Code is used for multi-family structures. The change will introduce meaningful implications for home builders and HVAC contractors active in the state. A Duct Leakage Test together with a Blower Door Test has become mandatory for any newly constructed or remodeled home under the 2015 code. Did you know that duct leakage is one of the most common issues affecting homes in Pennsylvania, New Jersey, and Delaware? Leaked air can escalate your energy costs, force your HVAC system to work harder, and move insulation and dust throughout your house. This makes duct leakage test critical for both modern and older homes. Continue reading to explore why duct leakage test is important and how you benefit from it.

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How a Duct Leakage Test Is Conducted

To start the duct testing process in Chadds Ford, PA, the technician seals all supply and return registers except for the main return or the air handler. A duct blaster fan, carefully calibrated for accuracy, is then attached to the duct opening. It depressurizes the ductwork, allowing leaks to become more noticeable.

The duct blaster joins forces with a precision pressure sensor to monitor airflow and pinpoint leak points in the ducts without disturbing your home. A duct leakage test — also called a duct blaster test — locates the points where duct air escapes, helping you implement the right sealing solution.

duct leakage test is swift, clean, and carried out with no disturbance to residents. Most tests in Chadds Ford, PA are completed in just 30 to 60 minutes, while the benefits to comfort and efficiency can last long-term.

How to Measure Duct Leakage

Duct leakage is measured using cubic feet per minute (CFM) per 100 square feet of conditioned floor area. Your technician uses a nanometer to sense slight pressure changes, showing precisely how much air is escaping through the ductwork. Understanding this number enables you to recognize problem areas, consider efficiency improvements, and verify that your home meets local energy code requirements in Chadds Ford, PA.

Cost of Excessive Duct Leakage

If you’re encountering increased energy bills, temperature inconsistencies, or constant HVAC repairs, duct leakage could be the source. According to ENERGY STAR, the average home loses 20% to 30% of conditioned air through leaky ducts. When hot or cold outside air enters your system, your HVAC has to work harder, increasing energy costs and lowering overall comfort.

Overworked equipment also leads to more breakdowns and costly repairs. Proper duct sealing helps protect and extend the long-term lifespan of your HVAC system, minimizing the need for repeated maintenance.

Duct leaks can also permit dust, mold spores, extra moisture, and other airborne contaminants into the duct system. This can irritate allergies, harm the air quality inside, and cause expensive hidden structural damage as time goes on.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires new homes to have fully sealed duct systems using modern, energy-efficient materials such as mastic, foil tape, and insulation. But what if those leaks are tucked away behind walls or ceilings?

Aerosol sealing technology (AeroSeal) provides a way to seal concealed openings inside the duct system. To carry out this method, every vent is sealed except a single access point. The HVAC system is separated, and a machine is attached to the duct system. It pressurizes the ducts and applies a fine aerosol sealant that fills tiny openings where standard sealing cannot reach.

This method is ideal for small to medium leaks. However, any large openings will still need manual sealing with mastic and tape. Technicians administer a duct leakage test prior to and following aerosol sealing to measure leakage changes and ensure the method was successful.

Common Areas of Duct Leakage

The most frequent area where ducts lose air is at the joints. Ductwork consists of several metal sections pressed together with tight fittings and metal bands, yet these connections are almost never fully airtight.

As your HVAC system cycles through heating and cooling each year, the ducts naturally expand and contract. Over time, this movement shifts and loosens the joints, resulting in gaps and leaks — which is why all homes in Chadds Ford, PA, new or older, benefit from duct leakage test.

Many energy auditors look for duct leakage by running their hands along the ducts and using a small tool to measure the width of gaps at the joints. If your duct system has not received sealing with mastic and approved tape, leakage is very probable.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system must measure under 4 CFM per 100 square feet with the air handler in place, or 3 CFM per 100 square feet if the air handler is not installed. For new construction, you must pass a duct leakage test before the home can be approved for an occupancy certificate.

If your home in Chadds Ford, PA does not meet the duct leakage requirement, you’re likely paying elevated heating and cooling costs — and overburdening your HVAC system. Meeting the 3–4 CFM requirement is essential not only for code compliance but also for protecting your home’s energy efficiency and comfort.

Your technician will also provide professional insights on resolving leakage issues so you can achieve a passing score, lower your utility costs, and optimize home performance.

Local Energy Audits — affordable duct leakage test in Chadds Ford, PA

Local Energy Audits is honored to serve customers in Chadds Ford, PA and all surrounding areas. We specialize in detecting duct leakage and energy inefficiencies using blower door and duct leakage test. Whether you’re building new or enhancing your current home, we’re here to support you.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by ensuring all ducts and registers are sealed with duct mask tape on both the supply and return sides.

After the registers are sealed, we link the duct tester to the unit or to one main return.

The ducts are then reduced to a depressurized state of 25 Pascals. With them depressurized, the nanometer gives us the duct leakage reading.

Schedule Your Duct Leakage Test in Chadds Ford, PA

Ensure your HVAC system is operating efficiently, compliant with code, and performing optimally with high-quality duct leakage test in Chadds Ford, PA. Whether you’re a homeowner enhancing indoor comfort or a contractor finishing a final inspection, our certified team offers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and provide hands-on guidance to help you pass your test, reduce wasted energy, and ensure the long-term health of your HVAC system.

Serving homeowners, builders, and contractors across Chadds Ford, PA with dependable and energy-efficient testing solutions.