Duct Leakage Test in Chester, PA

Ensure long-term HVAC performance and code compliance with expert duct leakage test in Chester, PA. Our certified technicians inspect and measure air leakage in ductwork, enabling homeowners and builders to boost comfort, prevent energy waste, and adhere to state guidelines.

Why Duct Leakage Test is Important In Chester, PA

States and municipalities now follow the 2015 IECC, International Energy Conservation Code for single-family residences, as well as the 2018 International Energy Conservation Code for multi-family structures. The change will bring notable implications for home builders and HVAC contractors working throughout the state. A Duct Leakage Test together with a Blower Door Test must now be performed in all newly built or remodeled homes to comply with the 2015 regulations. Did you know that ducts are among the biggest contributors to air leakage in homes all across Pennsylvania, New Jersey, and Delaware? Leaked air can drive up energy bills, put extra stress on your HVAC system, and circulate dust and insulation throughout your living space. This makes duct leakage test important for all types of homes, whether new or old. Continue reading to learn why duct leakage test is essential and how you can benefit.

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How a Duct Leakage Test Is Conducted

To begin the process of a duct leakage test in Chester, PA, your technician seals off all supply and return registers apart from the main return or air handler. A duct blaster — a specially calibrated fan — is then connected to the opening. It depressurizes the duct system to expose areas where air is leaking.

The duct blaster system, along with a precision pressure sensor, measures airflow and highlights leaks in the ductwork without inconveniencing you at home. A duct leakage test — also referred to as a duct blaster test — highlights where air is leaking from your ducts to help you choose the proper sealing method.

duct leakage test is prompt, clean, and does not interrupt residents’ activities. Most tests in Chester, PA are wrapped up in 30 to 60 minutes, with improvements that continue to boost comfort and efficiency for years.

How to Measure Duct Leakage

Duct leakage is reported in cubic feet per minute (CFM) per 100 square feet of conditioned home area. Your technician relies on a nanometer to read slight pressure variations that show the amount of air leaking through the duct system. Understanding this number helps you locate trouble spots, review possible upgrades, and see if your home complies with local energy code requirements in Chester, PA.

Cost of Excessive Duct Leakage

If elevated utility bills, shifting temperatures, or repeated HVAC issues occur in your home, duct leakage may be the factor behind them. According to ENERGY STAR, leaking ducts cause the average home to lose 20%–30% of conditioned air. Hot or cold outside air leaking in makes your HVAC system work more than it should, driving up energy costs and diminishing comfort.

Overworked equipment also causes components to fail more often, leading to costly repairs. Proper duct sealing helps enhance the long-term resilience of your HVAC system, lengthening its lifespan and cutting overall maintenance needs.

Duct leaks can also draw in dust, mold spores, unwanted moisture, and other harmful contaminants. This can worsen allergy conditions, affect indoor air quality, and result in costly damage forming behind walls or ceilings over time.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires that all new homes feature fully sealed duct systems utilizing updated, energy-efficient materials like mastic, foil tape, and insulation. But what happens when air leaks are concealed deep in the walls or ceilings?

Aerosol sealing technology (AeroSeal) is an effective solution for reaching hidden ductwork leaks. To conduct this method, all vents are blocked except for one access point. The HVAC system is isolated, and a machine is connected to the duct system. It pressurizes the ducts and releases a fine sealant mist that finds and fills small holes that traditional sealing methods cannot access.

This method works very well for small to medium leaks. However, larger openings may still need to be sealed manually with mastic and tape. Technicians conduct duct leakage test before and after aerosol sealing to see how much the leakage dropped and ensure the treatment worked properly.

Common Areas of Duct Leakage

The most frequent source of duct air leakage is the joints. Ductwork uses many metal pieces pressed together with tight fittings and metal bands, but these joining points are rarely airtight.

As your HVAC system shifts between hot and cold cycles all year long, the ductwork expands and contracts. Over time, this movement compromises the joints, forming gaps and leaks — which is exactly why duct leakage test is encouraged for new and older homes in Chester, PA.

Many energy auditors detect duct leakage by physically checking the ducts and using a small tool to assess the width of joint gaps. If your duct system has not been properly sealed with mastic and approved tape, it’s very likely that leakage exists.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system is required to measure under 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet when it isn’t installed. For new construction, obtaining an occupancy certificate requires passing a duct leakage test first.

If your home in Chester, PA doesn’t achieve a passing duct leakage score, you’re likely overspending on heating and cooling — and putting extended strain on your HVAC unit. Meeting the 3–4 CFM requirement is fundamental not only for code adherence but for boosting your home’s long-term efficiency and comfort.

Your technician will also provide expert recommendations on how to address leakage issues so you can achieve a passing score, lower your utility bills, and improve your home’s overall performance.

Local Energy Audits — affordable duct leakage test in Chester, PA

Local Energy Audits is proud to work with customers in Chester, PA and all nearby areas. We specialize in testing for duct leakage and energy inefficiencies using blower door and duct leakage methods. Whether you’re building from scratch or upgrading your home, we’re here to assist.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins with all the ducts and registers sealed tightly using duct mask tape on both sides—supply and return.

After the registers are sealed, we install the duct tester on the unit or on a main return.

The ducts are then depressurized to exactly 25 Pascals. Once this is achieved, the nanometer is used to read the duct leakage.

Schedule Your Duct Leakage Test in Chester, PA

Ensure your HVAC system delivers maximum efficiency, full compliance, and top performance through professional duct leakage test in Chester, PA. Whether you’re a homeowner increasing comfort or a contractor completing a necessary inspection, our certified team offers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and deliver on-site guidance to help you pass your test, limit energy waste, and preserve your HVAC system’s long-term health.

📞 Call 888-213-3975 ✉️ Request a Quote

Serving homeowners, builders, and contractors across Chester, PA with dependable and energy-efficient testing solutions.