Duct Leakage Test in Colmar, PA

How a Duct Leakage Test Is Conducted

To start the duct testing process in Colmar, PA, the technician seals all supply and return registers except for the main return or the air handler. A calibrated duct blaster is then secured to the opening. Its function is to depressurize the duct system, creating conditions that highlight any escaping air.

The duct blaster collaborates with a precision pressure sensor to evaluate airflow and locate leaks throughout the ductwork without disturbing your household. A duct leakage test — commonly called a duct blaster test — detects areas where your ducts lose air, helping you select the most efficient sealing solutions.

duct leakage test is quick, low-impact, and does not disturb residents. Most tests in Colmar, PA finish within 30 to 60 minutes, and the benefits to your home’s comfort and efficiency can last for years.

How to Measure Duct Leakage

Duct leakage is expressed in cubic feet per minute (CFM) per 100 square feet of the home’s conditioned area. Your technician uses a nanometer to sense slight pressure changes, showing precisely how much air is escaping through the ductwork. Understanding this number helps you uncover weak points, analyze opportunities for upgrades, and check whether your home follows local energy code requirements in Colmar, PA.

Cost of Excessive Duct Leakage

If elevated utility bills, shifting temperatures, or repeated HVAC issues occur in your home, duct leakage may be the factor behind them. According to ENERGY STAR, the typical home loses between 20% and 30% of its conditioned air due to duct leaks. Air entering from outside—whether warm or cold—makes your HVAC operate harder, causing energy costs to climb and comfort to decrease.

Overworked equipment also causes additional breakdowns and increases repair costs. Proper duct sealing helps maintain the long-term health of your HVAC system, extending its lifespan and reducing ongoing maintenance needs.

Duct leaks can also create openings for dust, mold spores, moisture, and various contaminants to enter the duct system. This can worsen allergy flare-ups, reduce indoor air quality, and cause long-term structural deterioration behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC mandates that new homes include fully sealed duct systems built with energy-efficient materials like mastic, foil tape, and proper insulation. But what if the leaks are buried far inside your walls or ceilings?

Aerosol sealing technology (AeroSeal) is an effective solution for reaching hidden ductwork leaks. To use this method, technicians seal all vents except one access point. The HVAC system is isolated, and a machine is hooked up to the duct system. It pressurizes the ducts and distributes a fine aerosolized sealant that seals small openings traditional methods cannot reach.

This method works very well for small to medium leaks. However, larger openings may still need to be sealed manually with mastic and tape. Technicians use a duct leakage test before and after aerosol sealing to evaluate how much leakage has been lowered and verify the results.

Common Areas of Duct Leakage

The most typical place for ducts to lose air is at the joints. Ductwork consists of different metal sections pressed together with tight fittings and metal bands, yet these joints are not usually airtight.

As your HVAC system operates in varying temperatures across the year, the ducts undergo expansion and contraction. Over time, this movement loosens the joints, causing gaps and leaks — which is why both new and older homes in Colmar, PA should consider a duct leakage test.

Many energy auditors check for leaks by feeling along the ductwork and using a small tool to gauge the size of gaps between joints. If your duct system has not received sealing with mastic and approved tape, leakage is very probable.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system has to be under 4 CFM per 100 square feet when the air handler is in place, or 3 CFM per 100 square feet without it installed. For new construction, obtaining an occupancy certificate requires passing a duct leakage test first.

If your home in Colmar, PA does not meet duct leakage standards, you are likely overpaying for heating and cooling — and adding unnecessary strain to your HVAC equipment. Meeting the 3–4 CFM requirement is significant not only for meeting local code but also for maintaining optimal comfort and efficiency in your home.

Your technician will also recommend effective ways to fix leakage issues so you can earn a passing score, save on utilities, and improve home performance.

Local Energy Audits — affordable duct leakage test in Colmar, PA

Local Energy Audits is honored to serve customers in Colmar, PA and all surrounding areas. We specialize in assessing duct leakage and energy inefficiencies with blower door tests and duct leakage tests. Whether it’s a new build or a current home, we’re here to support you.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.