Duct Leakage Test in Concordville, PA

Ensure your HVAC system is sealed, efficient, and fully compliant with local regulations through duct leakage test in Concordville, PA. Our certified technicians measure and identify ductwork air leaks, assisting homeowners and builders in boosting comfort, limiting energy waste, and maintaining state compliance.

Why Duct Leakage Test is Important In Concordville, PA

States and municipalities commonly implement the 2015 IECC, International Energy Conservation Code for single-family dwellings and the 2018 International Energy Conservation Code for multi-family residences. The change will create several important implications for home builders and HVAC contractors operating within the state. A Duct Leakage Test along with a Blower Door Test is now required for any newly constructed or remodeled home as outlined in the 2015 regulations. Did you know that duct systems can be major sources of air leakage in homes across Pennsylvania, New Jersey, and Delaware? Leaked air can increase your energy costs, overwork your HVAC system, and distribute insulation particles and dust around your home. This makes duct leakage test a key step for new and older homes alike. Read ahead to see why duct leakage test is needed and what advantages it offers.

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How a Duct Leakage Test Is Conducted

To initiate testing, your technician will seal all supply and return registers except for the main return or air handler during a duct leakage test in Concordville, PA. A specially calibrated fan known as a duct blaster is then put in place at the opening. It depressurizes the ductwork so escaping air can be accurately identified.

The duct blaster teams up with a precision pressure sensor to measure airflow accurately and locate duct leaks without affecting your home. A duct leakage test — frequently called a duct blaster test — reveals air escape points in your ducts, guiding you toward the best sealing options.

duct leakage test is fast, clean, and comfortable for residents throughout the process. Most tests in Concordville, PA take between 30 and 60 minutes, and the improvements they deliver can elevate comfort and efficiency for years ahead.

How to Measure Duct Leakage

Duct leakage is monitored in cubic feet per minute (CFM) per 100 square feet of the conditioned sections of the home. Your technician uses a nanometer to identify subtle pressure differences, helping determine how much air is leaking from the ducts. Understanding this number helps you locate trouble spots, review possible upgrades, and see if your home complies with local energy code requirements in Concordville, PA.

Cost of Excessive Duct Leakage

If you notice high energy costs, hot and cold spots, or ongoing HVAC repairs, duct leakage might be the underlying problem. According to ENERGY STAR, the average household loses 20%–30% of conditioned air because of leaking ducts. Hot or cold outside air creeping into your system forces the HVAC to work inefficiently, increasing energy spending and reducing comfort.

Overworked equipment also leads to more breakdowns and costly repairs. Proper duct sealing helps enhance the long-term resilience of your HVAC system, lengthening its lifespan and cutting overall maintenance needs.

Duct leaks can also draw in dust, mold spores, unwanted moisture, and other harmful contaminants. This can make allergies worse, impact indoor air quality, and result in costly structural damage behind walls or ceilings as time passes.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC calls for new homes to include duct systems that are completely sealed using efficient materials such as mastic, foil tape, and insulation. But what if leaks are concealed deep inside the structure of your walls or ceilings?

Aerosol sealing technology (AeroSeal) reaches interior duct leaks that traditional sealing methods can’t access. To initiate this method, technicians seal every vent except one access point. The HVAC system is isolated, and a machine is connected to the ductwork. It pressurizes the ducts and sends a fine aerosol sealant through the system, closing small gaps that normal sealing approaches can’t reach.

This method is extremely effective for sealing small to medium leaks. However, big gaps may still need manual sealing using mastic and tape. Technicians complete before-and-after duct leakage tests to measure leakage reduction and ensure the aerosol sealing was effective.

Common Areas of Duct Leakage

The most usual spot for duct air leakage is the joints. Ductwork is composed of various metal pieces pressed together using tight fittings and metal bands, but these seals are hardly ever fully airtight.

As your HVAC system shifts between hot and cold cycles all year long, the ductwork expands and contracts. Over time, this movement allows the joints to loosen, producing gaps and leaks — which is why a duct leakage test is suggested for homes of all ages in Concordville, PA.

Many energy auditors locate duct leakage by touching the ductwork and using a small tool to measure the width of separation between joints. If your duct system was never sealed using mastic and approved tape, there is a high probability that air leakage is present.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system should stay under 4 CFM per 100 square feet with the air handler attached, or 3 CFM per 100 square feet without it. For new construction, passing a duct leakage test is required before a home can receive an occupancy certificate.

If your home in Concordville, PA does not pass a duct leakage test, you are likely paying more than necessary for heating and cooling — and placing long-term strain on your HVAC equipment. Meeting the 3–4 CFM requirement is critical not just for code compliance, but also for defending your home’s comfort and energy performance.

Your technician will also provide professional insights on resolving leakage issues so you can achieve a passing score, lower your utility costs, and optimize home performance.

Local Energy Audits — affordable duct leakage test in Concordville, PA

Local Energy Audits is proud to serve customers across Concordville, PA and the nearby communities. We specialize in revealing duct leakage and energy inefficiencies through blower door and duct leakage test. Whether your project is new or existing, we’re here to assist.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by ensuring all ducts and registers are sealed with duct mask tape on both the supply and return sides.

After the registers are sealed, we fasten the duct tester to the unit or to a main return.

The ducts are then depressurized to exactly 25 Pascals. Once this is achieved, the nanometer is used to read the duct leakage.

Schedule Your Duct Leakage Test in Concordville, PA

Ensure your HVAC system stays efficient, compliant, and operating at peak performance with expert duct leakage test in Concordville, PA. Whether you’re a homeowner enhancing indoor comfort or a contractor finishing a final inspection, our certified team offers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and give on-site guidance to help you pass your test, minimize energy waste, and support the long-term health of your HVAC system.

📞 Call 888-213-3975 ✉️ Request a Quote

Serving homeowners, builders, and contractors across Concordville, PA with dependable and energy-efficient testing solutions.