Duct Leakage Test in Conshohocken, PA

Confirm your HVAC system’s efficiency and meet local inspection standards with professional duct leakage test in Conshohocken, PA. Our certified technicians identify and quantify air leaks in duct systems so homeowners and builders can optimize comfort, reduce energy waste, and meet state-level requirements.

Why Duct Leakage Test is Important In Conshohocken, PA

States and municipalities have adopted the 2015 IECC, International Energy Conservation Code for single-family buildings and the 2018 International Energy Conservation Code for multi-family buildings. The change will bring forward important implications for home builders and HVAC contractors working in the state. A Duct Leakage Test and a required Blower Door Test are now part of the compliance process for new construction and remodeled homes under the 2015 regulations. Did you know that leaking ducts are a widespread cause of air loss in homes across Pennsylvania, New Jersey, and Delaware? Leaked air can cause your energy bills to rise, strain your HVAC system, and move dust and insulation around your living spaces. This makes duct leakage test an essential part of maintaining both new and older homes. Keep reading to discover why duct leakage test is important and how it can support your home.

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How a Duct Leakage Test Is Conducted

To commence a duct leakage test in Conshohocken, PA, your technician will seal every supply and return register except the primary return or air handler. A calibrated duct blaster is then mounted to the opening. By depressurizing the duct system, it creates ideal conditions for detecting air leaks.

The duct blaster uses a precision pressure sensor to monitor airflow and pinpoint leaks throughout the ductwork without interrupting your home environment. A duct leakage test — widely known as a duct blaster test — pinpoints air leakage in your ducts so you can choose the best sealing methods.

duct leakage test is prompt, clean, and does not interrupt residents’ activities. Most tests in Conshohocken, PA finish within 30 to 60 minutes, and the benefits to your home’s comfort and efficiency can last for years.

How to Measure Duct Leakage

Duct leakage is expressed in cubic feet per minute (CFM) per 100 square feet of the home’s conditioned area. Your technician uses a nanometer to evaluate small pressure shifts that signal air escaping through the ducts. Understanding this number helps you detect issues, explore potential fixes, and determine if your home aligns with local energy code requirements in Conshohocken, PA.

Cost of Excessive Duct Leakage

If you’re dealing with rising utility bills, inconsistent room temperatures, or repeated HVAC issues, duct leakage could be the reason. According to ENERGY STAR, the average duct system loses between 20% and 30% of its conditioned air due to leaks. Air entering from outside—whether warm or cold—makes your HVAC operate harder, causing energy costs to climb and comfort to decrease.

Overworked equipment also brings more system failures and higher repair expenses. Proper duct sealing helps sustain your HVAC system’s long-term condition, increasing its operational lifespan and decreasing maintenance requirements.

Duct leaks can also allow the entry of dust, mold spores, moisture, and a range of contaminants into the duct system. This can worsen allergy flare-ups, reduce indoor air quality, and cause long-term structural deterioration behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC enforces that new homes incorporate fully sealed ducts made with modern, energy-efficient materials including mastic, foil tape, and insulation. But what happens when leaks are hidden deep inside walls or ceilings?

Aerosol sealing technology (AeroSeal) makes it possible to seal leaks found deep within the ductwork. To complete this method, all vents are closed off except for one access opening. The HVAC system is isolated, and a machine is linked to the duct system. It pressurizes the ducts and emits a fine aerosol sealant that fills tiny gaps and holes that standard sealing methods can’t access.

This method works best for small to medium leaks. However, large openings usually require traditional manual sealing using mastic and tape. Technicians perform pre- and post-aerosol sealing duct leakage tests to measure the improvement and confirm treatment effectiveness.

Common Areas of Duct Leakage

The most typical place for ducts to lose air is at the joints. Ductwork consists of different metal sections pressed together with tight fittings and metal bands, yet these joints are not usually airtight.

As your HVAC system transitions between warm and cool air throughout the year, the ducts expand and contract. Over time, this movement compromises the joints, forming gaps and leaks — which is exactly why duct leakage test is encouraged for new and older homes in Conshohocken, PA.

Many energy auditors check duct leakage by feeling around the ducts and using a small tool to test the width of gaps between joints. If your duct system lacks sealing with mastic and approved tape, there is a strong chance that leakage is present.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system needs to register under 4 CFM per 100 square feet with the air handler attached, or 3 CFM per 100 square feet without it attached. For new construction, the duct leakage test must be passed prior to the home being approved for an occupancy certificate.

If your home in Conshohocken, PA does not pass a duct leakage test, you are likely paying more than necessary for heating and cooling — and placing long-term strain on your HVAC equipment. Meeting the 3–4 CFM requirement is crucial not only for passing code but also for maintaining your home’s overall energy efficiency and comfort.

Your technician will also recommend effective ways to fix leakage issues so you can earn a passing score, save on utilities, and improve home performance.

Local Energy Audits — affordable duct leakage test in Conshohocken, PA

Local Energy Audits proudly helps clients across Conshohocken, PA and surrounding communities. We specialize in identifying duct leakage and energy inefficiencies using blower door tests and duct leakage tests. Whether you’re building a new home or improving an existing one, we’re here to help.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by securing duct mask tape over every duct and register on the supply and return sides.

After the registers are sealed, we secure the duct tester to the HVAC unit or to a main return.

The ducts are then reduced to a depressurized state of 25 Pascals. With them depressurized, the nanometer gives us the duct leakage reading.

Schedule Your Duct Leakage Test in Conshohocken, PA

Ensure your HVAC system operates efficiently, stays compliant, and performs at peak levels with certified duct leakage test in Conshohocken, PA. Whether you’re a homeowner focused on improving comfort or a contractor finalizing inspection requirements, our certified team delivers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and offer direct on-site guidance to help you pass your test, lower energy waste, and protect your HVAC system’s long-term health.

Serving homeowners, builders, and contractors across Conshohocken, PA with dependable and energy-efficient testing solutions.