Duct Leakage Test in Cranford, NJ

How a Duct Leakage Test Is Conducted

To kick off a duct leakage test in Cranford, NJ, your technician will block all supply and return registers while keeping the main return or air handler accessible. A calibrated duct blaster is then mounted to the opening. By depressurizing the duct system, it creates ideal conditions for detecting air leaks.

The duct blaster system, along with a precision pressure sensor, measures airflow and highlights leaks in the ductwork without inconveniencing you at home. A duct leakage test — sometimes known as a duct blaster test — shows exactly where your ducts are leaking air so you can apply the right sealing fixes.

duct leakage test is efficient, mess-free, and completely non-intrusive for residents. Most tests in Cranford, NJ take only 30 to 60 minutes, yet the comfort and efficiency gains can last for years.

How to Measure Duct Leakage

Duct leakage is assessed using cubic feet per minute (CFM) per 100 square feet of conditioned space. Your technician relies on a nanometer to read slight pressure variations that show the amount of air leaking through the duct system. Understanding this number gives you insight into problem areas, helps you plan improvements, and ensures your home meets local energy code requirements in Cranford, NJ.

Cost of Excessive Duct Leakage

If you’re seeing higher energy bills, irregular heating or cooling, or frequent HVAC malfunctions, duct leakage may be at fault. According to ENERGY STAR, most homes lose 20% to 30% of their conditioned air through leaking ductwork. Air from outside—whether hot or cold—entering your system forces your HVAC to work harder, increasing utility bills and reducing indoor comfort.

Overworked equipment also heightens the chance of system failures and expensive repairs. Proper duct sealing helps protect the long-term performance of your HVAC system, increasing its lifespan and lowering future maintenance requirements.

Duct leaks can also allow dust, mold spores, moisture buildup, and multiple contaminants to enter the duct system. This can make allergies worse, impact indoor air quality, and result in costly structural damage behind walls or ceilings as time passes.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC enforces that new homes incorporate fully sealed ducts made with modern, energy-efficient materials including mastic, foil tape, and insulation. But what about leaks that occur deep behind walls or ceilings out of sight?

Aerosol sealing technology (AeroSeal) gives technicians a way to reach concealed duct leaks without opening walls or ceilings. To perform the technique, all vents are sealed except a single access opening. The HVAC system is isolated, and a machine is hooked into the duct system. It pressurizes the ducts and distributes an ultra-fine aerosol sealant to fill small gaps and holes that manual sealing methods can’t access.

This method is extremely effective for sealing small to medium leaks. However, big gaps may still need manual sealing using mastic and tape. Technicians use before-and-after duct leakage tests to measure improvement and make sure the aerosol sealing process was successful.

Common Areas of Duct Leakage

The most common area where ducts leak air is around the joints. Ductwork uses several metal parts pressed together with tight fittings and metal bands, though these points are rarely airtight.

As your HVAC system transitions between warm and cool air throughout the year, the ducts expand and contract. Over time, this movement causes joints to lose their seal, creating gaps and leaks — making a duct leakage test valuable for any home in Cranford, NJ, whether new or old.

Many energy auditors look for leaks by feeling the ducts and using a small tool to evaluate how wide the gaps at the joints are. If your duct system does not include sealing with mastic and approved tape, leakage is highly likely.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system must show under 4 CFM per 100 square feet if the air handler is installed, or 3 CFM per 100 square feet if it is not. For new construction, passing a duct leakage test is required before a home can receive an occupancy certificate.

If your home in Cranford, NJ doesn’t pass a duct leakage test, chances are you’re paying more for heating and cooling — and adding long-term stress to your HVAC equipment. Meeting the 3–4 CFM requirement is critical not just for code compliance, but also for defending your home’s comfort and energy performance.

Your technician will also advise you on the best ways to address leakage issues so you can pass the test, reduce utility bills, and enhance your home’s efficiency.

Local Energy Audits — affordable duct leakage test in Cranford, NJ

Local Energy Audits is proud to work with customers in Cranford, NJ and all nearby areas. We specialize in finding duct leakage and energy inefficiencies through blower door tests and duct leakage tests. Whether you’re constructing a new home or upgrading an older one, we’re ready to assist.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.