Duct Leakage Test in Downingtown, PA

Maintain top HVAC efficiency and stay aligned with local energy codes using trusted duct leakage test in Downingtown, PA. Our certified technicians evaluate and measure air leaks in duct systems, helping homeowners and builders enhance comfort, decrease energy loss, and comply with state rules.

Why Duct Leakage Test is Important In Downingtown, PA

In many jurisdictions, the 2015 IECC, International Energy Conservation Code governs single-family buildings, while the 2018 IECC applies to multi-family buildings. The change will introduce meaningful implications for home builders and HVAC contractors active in the state. A Duct Leakage Test as well as the required Blower Door Test must now be performed on new or remodeled homes following the 2015 regulations. Did you know that ductwork is a major cause of air leakage in homes across Pennsylvania, New Jersey, and Delaware? Leaked air can escalate your energy costs, force your HVAC system to work harder, and move insulation and dust throughout your house. This makes duct leakage test essential for both new and older homes. Continue reading to understand why duct leakage test matters and how it can benefit you.

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How a Duct Leakage Test Is Conducted

To begin performing a duct leakage test in Downingtown, PA, your technician closes off all supply and return registers except the main return or air handler system. A duct blaster, which is a specially calibrated fan, is then installed at the opening. The fan depressurizes the ducts, helping identify all points where air may be escaping.

The duct blaster collaborates with a precision pressure sensor to evaluate airflow and locate leaks throughout the ductwork without disturbing your household. A duct leakage test — commonly called a duct blaster test — detects areas where your ducts lose air, helping you select the most efficient sealing solutions.

duct leakage test is quick, low-impact, and does not disturb residents. Most tests in Downingtown, PA are done in about 30 to 60 minutes, and the resulting enhancements can support your home’s comfort and efficiency for many years.

How to Measure Duct Leakage

Duct leakage is monitored in cubic feet per minute (CFM) per 100 square feet of the conditioned sections of the home. Your technician uses a nanometer to detect minimal pressure variations, revealing the amount of air leakage occurring in the duct system. Understanding this number helps you spot leakage issues, evaluate corrective measures, and determine if your home is meeting local energy code requirements in Downingtown, PA.

Cost of Excessive Duct Leakage

If you’re encountering increased energy bills, temperature inconsistencies, or constant HVAC repairs, duct leakage could be the source. According to ENERGY STAR, duct leakage causes homeowners to lose 20%–30% of their conditioned air on average. Hot or cold air entering from outside increases the workload on your HVAC system, leading to higher energy bills and a drop in comfort.

Overworked equipment also puts extra stress on the system, resulting in breakdowns and increased repair costs. Proper duct sealing helps strengthen the long-term function of your HVAC system, improving its lifespan and reducing ongoing maintenance costs.

Duct leaks can also permit dust, mold spores, extra moisture, and other airborne contaminants into the duct system. This can worsen allergy flare-ups, reduce indoor air quality, and cause long-term structural deterioration behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires that all new homes feature fully sealed duct systems utilizing updated, energy-efficient materials like mastic, foil tape, and insulation. But what happens when leaks are trapped deep inside wall or ceiling cavities?

Aerosol sealing technology (AeroSeal) allows technicians to seal leaks located inside inaccessible parts of ductwork. To start this method, all vents are blocked except for one access location. The HVAC system is isolated, and a machine is attached to the ducts. It pressurizes the ducts and injects a fine aerosolized sealant that targets small holes and gaps unreachable by traditional sealing methods.

This method is very effective for minor to moderate leaks. However, substantial openings may still need traditional sealing with mastic and tape. Technicians complete a duct leakage test before and after aerosol sealing to track leakage reduction and confirm the treatment’s success.

Common Areas of Duct Leakage

The most common point where ducts leak air is along the joints. Ductwork is made from multiple metal pieces pressed together with tight fittings and metal bands, but these connections are rarely completely airtight.

As your HVAC system shifts between hot and cold cycles all year long, the ductwork expands and contracts. Over time, this movement makes the joints loosen, forming gaps and leaks — meaning a duct leakage test is advised for both new and older homes in Downingtown, PA.

Many energy auditors locate duct leakage by touching the ductwork and using a small tool to measure the width of separation between joints. If your duct system lacks proper sealing with mastic and approved tape, there is a high chance that leakage is taking place.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system needs to be under 4 CFM per 100 square feet when the air handler is installed, or 3 CFM per 100 square feet when it isn’t. For new construction, a passing duct leakage test is mandatory before a home can be granted an occupancy certificate.

If your home in Downingtown, PA does not meet the duct leakage requirement, you’re likely paying elevated heating and cooling costs — and overburdening your HVAC system. Meeting the 3–4 CFM requirement matters not only for code compliance, but also for protecting your home’s comfort and reducing energy waste.

Your technician will also give informed guidance on addressing leakage problems, enabling you to pass the test, reduce energy bills, and enhance your home’s performance.

Local Energy Audits — affordable duct leakage test in Downingtown, PA

Local Energy Audits proudly covers Downingtown, PA and all nearby towns. We specialize in diagnosing duct leakage and energy inefficiencies through blower door and duct leakage test. Whether your home is new or existing, we’re ready to help.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins with sealing all ducts and registers using duct mask tape on both the supply and return sides.

After the registers are sealed, we connect the duct tester to either the main HVAC unit or its primary return.

The ducts are then depressurized to a level of 25 Pascals. Once depressurized, the nanometer provides an accurate duct leakage reading.

Schedule Your Duct Leakage Test in Downingtown, PA

Ensure your HVAC system maximizes efficiency, meets required standards, and performs consistently with thorough duct leakage test in Downingtown, PA. Whether you’re a homeowner addressing comfort issues or a contractor completing the last inspection step, our certified team ensures fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and supply on-site support to help you pass your test, curb energy waste, and maintain your HVAC system’s long-term performance.

📞 Call 888-213-3975 ✉️ Request a Quote

Serving homeowners, builders, and contractors across Downingtown, PA with dependable and energy-efficient testing solutions.