Duct Leakage Test in Downingtown, PA

Ensure long-term HVAC performance and code compliance with expert duct leakage test in Downingtown, PA. Our certified technicians identify and quantify air leaks in duct systems so homeowners and builders can optimize comfort, reduce energy waste, and meet state-level requirements.

Why Duct Leakage Test is Important In Downingtown, PA

States and municipalities have put in place the 2015 IECC, International Energy Conservation Code for single-family projects and the 2018 International Energy Conservation Code for multi-family projects. The change will generate several impactful implications for home builders and HVAC contractors operating statewide. A Duct Leakage Test and a mandatory Blower Door Test are now required for all new construction or remodeled homes under the 2015 regulatory standards. Did you know that ducts often contribute significantly to air leakage problems in homes throughout Pennsylvania, New Jersey, and Delaware? Leaked air can push your energy bills higher, pressure your HVAC system, and spread dust and insulation inside your house. This makes duct leakage test beneficial for all homes, new or old. Keep reading to find out why duct leakage test is essential and how it can improve your home.

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How a Duct Leakage Test Is Conducted

To initiate a duct leakage test in Downingtown, PA, your technician seals all supply and return registers, leaving only the main return or air handler open. A specially calibrated duct blaster fan is then connected to the opening. This fan depressurizes the ducts to help locate where air is escaping.

The duct blaster operates alongside a precision pressure sensor to track airflow and identify duct leaks without disrupting your home. A duct leakage test — often referred to as a duct blaster test — identifies air loss in your ducts, allowing you to find the most effective ways to seal them.

duct leakage test is fast, debris-free, and completely resident-friendly. Most tests in Downingtown, PA take just 30 to 60 minutes, and the resulting improvements can enhance your home’s comfort and efficiency long-term.

How to Measure Duct Leakage

Duct leakage is evaluated in cubic feet per minute (CFM) per 100 square feet of conditioned space inside the home. Your technician relies on a nanometer to read slight pressure variations that show the amount of air leaking through the duct system. Understanding this number enables you to recognize problem areas, consider efficiency improvements, and verify that your home meets local energy code requirements in Downingtown, PA.

Cost of Excessive Duct Leakage

If you’re struggling with expensive utility bills, inconsistent indoor temperatures, or continual HVAC problems, duct leakage might be the culprit. According to ENERGY STAR, the average duct system loses between 20% and 30% of its conditioned air due to leaks. Outside air that’s too hot or too cold entering your system strains your HVAC, resulting in higher energy consumption and less comfort.

Overworked equipment also causes additional breakdowns and increases repair costs. Proper duct sealing helps keep your HVAC system healthy over the long run, prolonging its lifespan and lowering continued maintenance needs.

Duct leaks can also pull in dust, mold spores, moisture, and numerous contaminants into the duct system. This can irritate allergies, harm the air quality inside, and cause expensive hidden structural damage as time goes on.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC calls for new homes to include duct systems that are completely sealed using efficient materials such as mastic, foil tape, and insulation. But what happens when leaks are trapped deep inside wall or ceiling cavities?

Aerosol sealing technology (AeroSeal) allows technicians to seal leaks located inside inaccessible parts of ductwork. To perform this method, all vents are sealed off except for one access point. The HVAC system is isolated, and a machine is connected to the duct system. It pressurizes the ducts and emits a fine aerosol sealant that fills tiny gaps and holes that standard sealing methods can’t access.

This method is ideal for small to medium leaks. However, any large openings will still need manual sealing with mastic and tape. Technicians use before-and-after duct leakage tests to measure improvement and make sure the aerosol sealing process was successful.

Common Areas of Duct Leakage

The most common point where ducts leak air is along the joints. Ductwork is made from multiple metal pieces pressed together with tight fittings and metal bands, but these connections are rarely completely airtight.

As your HVAC system operates in both heating and cooling modes year-round, the ducts continuously expand and contract. Over time, this movement causes the joints to loosen, creating gaps and leaks — which is why a duct leakage test is recommended for both new and older homes in Downingtown, PA.

Many energy auditors look for leaks by feeling the ducts and using a small tool to evaluate how wide the gaps at the joints are. If your duct system hasn’t been finished with mastic and approved tape, leaks are highly likely.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system must read under 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet without the air handler. For new construction, a passing duct leakage test is essential before the home can qualify for an occupancy certificate.

If your home in Downingtown, PA fails duct leakage test, you are probably spending unnecessarily on heating and cooling — and placing ongoing stress on your HVAC equipment. Meeting the 3–4 CFM requirement is significant not only for meeting local code but also for maintaining optimal comfort and efficiency in your home.

Your technician will also offer specialized recommendations to repair leakage issues so you can meet passing requirements, reduce utility bills, and improve your home’s performance.

Local Energy Audits — affordable duct leakage test in Downingtown, PA

Local Energy Audits proudly helps clients across Downingtown, PA and surrounding communities. We specialize in measuring duct leakage and energy inefficiencies using advanced blower door and duct leakage tests. Whether you’re building new or improving old, we’re here to help.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins with all ducts and registers being sealed using duct mask tape on the supply and return sides.

After the registers are sealed, we attach the duct tester to either the unit itself or a main return.

The ducts are then brought to a depressurized pressure of 25 Pascals. Once depressurized, we use the nanometer for a leakage reading.

Schedule Your Duct Leakage Test in Downingtown, PA

Ensure your HVAC system functions efficiently, adheres to codes, and stays in top condition through reliable duct leakage test in Downingtown, PA. Whether you’re a homeowner boosting comfort or a contractor finalizing an inspection, our certified team delivers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and provide on-site guidance to help you pass your test, cut energy waste, and safeguard the long-term health of your HVAC system.

📞 Call 888-213-3975 ✉️ Request a Quote

Serving homeowners, builders, and contractors across Downingtown, PA with dependable and energy-efficient testing solutions.