Duct Leakage Test in Florham Park, NJ

How a Duct Leakage Test Is Conducted

To start the duct testing process in Florham Park, NJ, the technician seals all supply and return registers except for the main return or the air handler. A calibrated duct blaster is then secured to the opening. Its function is to depressurize the duct system, creating conditions that highlight any escaping air.

The duct blaster operates alongside a precision pressure sensor to track airflow and identify duct leaks without disrupting your home. A duct leakage test — sometimes known as a duct blaster test — shows exactly where your ducts are leaking air so you can apply the right sealing fixes.

duct leakage test is quick, low-impact, and does not disturb residents. Most tests in Florham Park, NJ finish in 30 to 60 minutes, and the upgrades continue benefiting your home’s comfort and efficiency long after.

How to Measure Duct Leakage

Duct leakage is specified in cubic feet per minute (CFM) for each 100 square feet of conditioned space. Your technician uses a nanometer to identify subtle pressure differences, helping determine how much air is leaking from the ducts. Understanding this number gives you insight into problem areas, helps you plan improvements, and ensures your home meets local energy code requirements in Florham Park, NJ.

Cost of Excessive Duct Leakage

If high utility expenses, irregular temperatures, or repeated HVAC troubles sound familiar, duct leakage might be the root cause. According to ENERGY STAR, homes with leaky ducts routinely lose 20% to 30% of conditioned air. Hot or cold outside air creeping into your system forces the HVAC to work inefficiently, increasing energy spending and reducing comfort.

Overworked equipment also leads to more breakdowns and costly repairs. Proper duct sealing helps protect and extend the long-term lifespan of your HVAC system, minimizing the need for repeated maintenance.

Duct leaks can also pull dust, mold spores, excess moisture, and various contaminants into the duct system. This can worsen allergy flare-ups, reduce indoor air quality, and cause long-term structural deterioration behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC enforces that new homes incorporate fully sealed ducts made with modern, energy-efficient materials including mastic, foil tape, and insulation. But what if the leaks you’re dealing with are deep inside the walls or ceilings?

Aerosol sealing technology (AeroSeal) provides a way to seal concealed openings inside the duct system. To conduct this method, all vents are blocked except for one access point. The HVAC system is isolated, and a machine is connected to the duct system. It pressurizes the ducts and releases a fine aerosolized sealant that fills small gaps and holes that traditional sealing methods cannot reach.

This method provides strong results for small and medium leaks. However, significant openings may still require mastic and tape by hand. Technicians carry out a duct leakage test before and after aerosol sealing to assess how much leakage has improved and ensure the treatment was effective.

Common Areas of Duct Leakage

The most frequent point of air leakage in ductwork is the joints. Multiple metal parts are pressed together using tight fittings and metal bands, although these junctions are seldom airtight.

As your HVAC system cycles through heating and cooling each year, the ducts naturally expand and contract. Over time, this movement makes the joints loosen, forming gaps and leaks — meaning a duct leakage test is advised for both new and older homes in Florham Park, NJ.

Many energy auditors verify duct leakage by feeling around the ducts and using a small tool to assess the opening size at the joints. If your duct system was never sealed using mastic and approved tape, there is a high probability that air leakage is present.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system should come out under 4 CFM per 100 square feet in tests with the air handler, or 3 CFM per 100 square feet without the air handler. For new construction, a passing duct leakage test is mandatory before a home can be granted an occupancy certificate.

If your home in Florham Park, NJ does not pass a duct leakage test, you are likely paying more than necessary for heating and cooling — and placing long-term strain on your HVAC equipment. Meeting the 3–4 CFM requirement is key not only for staying code-compliant but for maintaining energy efficiency and consistent comfort in your home.

Your technician will also give informed guidance on addressing leakage problems, enabling you to pass the test, reduce energy bills, and enhance your home’s performance.

Local Energy Audits — affordable duct leakage test in Florham Park, NJ

Local Energy Audits proudly provides service to homeowners and builders throughout Florham Park, NJ and the surrounding region. We specialize in locating and diagnosing duct leakage and energy inefficiencies through blower door and duct leakage tests. Whether your home is newly built or older, we’re here to help.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.