Duct Leakage Test in Glen Mills, PA

Make sure your HVAC system performs at its best and satisfies local energy standards with certified duct leakage test in Glen Mills, PA. Our certified technicians discover and measure air leaks in ductwork so homeowners and builders can achieve better comfort, cut down on energy waste, and meet state compliance needs.

Why Duct Leakage Test is Important In Glen Mills, PA

Various states and municipalities have adopted the 2015 IECC, International Energy Conservation Code for single-family houses, along with the 2018 International Energy Conservation Code for multi-family units. The change will have some significant implications for home builders and HVAC contractors operating in the state. A Duct Leakage Test paired with a Blower Door Test is now expected for newly constructed and remodeled homes in accordance with the 2015 code requirements. Did you know that improperly sealed ducts account for a major portion of air leakage in homes across Pennsylvania, New Jersey, and Delaware? Leaked air can result in higher utility costs, extra load on your HVAC system, and dust and insulation traveling throughout your home. This makes duct leakage test highly important for homes of any age. Read on to learn why duct leakage test matters and the benefits you can gain.

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How a Duct Leakage Test Is Conducted

To commence a duct leakage test in Glen Mills, PA, your technician will seal every supply and return register except the primary return or air handler. A specially calibrated duct blaster fan is then connected to the opening. This fan depressurizes the ducts to help locate where air is escaping.

The duct blaster uses a precision pressure sensor to monitor airflow and pinpoint leaks throughout the ductwork without interrupting your home environment. A duct leakage test — sometimes identified as a duct blaster test — shows where your ducts lose air, helping you plan the right sealing approach.

duct leakage test is efficient, mess-free, and completely non-intrusive for residents. Most tests in Glen Mills, PA finish within 30 to 60 minutes, and the benefits to your home’s comfort and efficiency can last for years.

How to Measure Duct Leakage

Duct leakage is reported in cubic feet per minute (CFM) per 100 square feet of conditioned home area. Your technician uses a nanometer to read small pressure variations, helping determine the volume of air escaping through the ducts. Understanding this number allows you to highlight problem zones, explore improvement possibilities, and confirm compliance with local energy code requirements in Glen Mills, PA.

Cost of Excessive Duct Leakage

If high utility expenses, irregular temperatures, or repeated HVAC troubles sound familiar, duct leakage might be the root cause. According to ENERGY STAR, the average household loses 20%–30% of conditioned air because of leaking ducts. If hot or cold air from outdoors enters your system, your HVAC works harder than necessary, causing energy costs to rise and comfort to fall.

Overworked equipment also results in more frequent breakdowns and expensive repair bills. Proper duct sealing helps uphold the long-term performance of your HVAC system, stretching its lifespan and decreasing routine maintenance demands.

Duct leaks can also let dust, mold spores, moisture, and other pollutants enter the duct system. This can trigger more severe allergies, diminish indoor air quality, and create expensive structural problems behind walls or ceilings over time.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires newly built homes to install fully sealed duct systems using advanced materials like mastic, foil tape, and quality insulation. But what if those leaks are tucked away behind walls or ceilings?

Aerosol sealing technology (AeroSeal) can access interior duct leaks that are difficult to reach manually. To begin this method, every vent is sealed except for one access opening. The HVAC unit is isolated, and a machine is installed onto the duct system. It pressurizes the ducts and sends out a fine aerosol mist that seals tiny openings traditional sealing cannot reach.

This method works efficiently for small to medium leaks. However, larger gaps usually require manual sealing using mastic and tape. Technicians carry out leakage testing prior to and after aerosol sealing to observe the reduction and ensure treatment success.

Common Areas of Duct Leakage

The most common place for ducts to leak air is through the joints. Ductwork is made of multiple metal pieces pressed together using tight fittings and metal bands, but these connections are rarely airtight.

As your HVAC system moves through annual heating and cooling cycles, the ductwork expands and then contracts. Over time, this movement loosens the joints, causing gaps and leaks — which is why both new and older homes in Glen Mills, PA should consider a duct leakage test.

Many energy auditors inspect duct leakage by feeling the ducts and using a small tool to determine how wide the gaps are between joints. If your duct system has not received sealing with mastic and approved tape, leakage is very probable.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system needs to register under 4 CFM per 100 square feet with the air handler attached, or 3 CFM per 100 square feet without it attached. For new construction, obtaining an occupancy certificate requires passing a duct leakage test first.

If your home in Glen Mills, PA doesn’t receive a passing duct leakage result, you are likely overpaying for heating and cooling — and putting significant long-term strain on your HVAC setup. Meeting the 3–4 CFM requirement is required not only for code approval but for keeping your home efficient and comfortable.

Your technician will also give informed guidance on addressing leakage problems, enabling you to pass the test, reduce energy bills, and enhance your home’s performance.

Local Energy Audits — affordable duct leakage test in Glen Mills, PA

Local Energy Audits is proud to serve families and builders across Glen Mills, PA and the surrounding local areas. We specialize in finding duct leakage and energy inefficiencies through blower door tests and duct leakage tests. Whether you’re constructing a new home or upgrading an older one, we’re ready to assist.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins with sealing all ducts and registers using duct mask tape on both the supply and return sides.

After the registers are sealed, we connect the duct tester to either the main HVAC unit or its primary return.

The ducts are then set to a depressurized pressure of 25 Pascals. Once there, we use the nanometer to capture the leakage reading.

Schedule Your Duct Leakage Test in Glen Mills, PA

Ensure your HVAC system maintains strong efficiency, meets code requirements, and performs reliably with trusted duct leakage test in Glen Mills, PA. Whether you’re a homeowner enhancing energy comfort or a contractor wrapping up the inspection process, our certified team offers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and offer on-site expertise to help you pass your test, reduce unnecessary energy loss, and protect your HVAC system over the long term.

📞 Call 888-213-3975 ✉️ Request a Quote

Serving homeowners, builders, and contractors across Glen Mills, PA with dependable and energy-efficient testing solutions.