Duct Leakage Test in Glen Mills, PA

Ensure your HVAC system operates efficiently and meets local energy codes with professional duct leakage test in Glen Mills, PA. Our certified technicians measure and identify ductwork air leaks, assisting homeowners and builders in boosting comfort, limiting energy waste, and maintaining state compliance.

Why Duct Leakage Test is Important In Glen Mills, PA

Across many states and municipalities, the 2015 IECC, International Energy Conservation Code applies to single-family homes, while the 2018 International Energy Conservation Code governs multi-family buildings. The change will carry significant implications for home builders and HVAC contractors serving communities in the state. A Duct Leakage Test as well as a Blower Door Test in newly constructed or remodeled homes is now required in accordance with the 2015 regulations. Did you know that ducts often contribute significantly to air leakage problems in homes throughout Pennsylvania, New Jersey, and Delaware? Leaked air can lead to rising energy bills, added strain on your HVAC system, and unwanted insulation and dust spreading through your home. This makes duct leakage test an essential part of maintaining both new and older homes. Keep reading to discover why duct leakage test is important and how it can support your home.

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How a Duct Leakage Test Is Conducted

To initiate testing, your technician will seal all supply and return registers except for the main return or air handler during a duct leakage test in Glen Mills, PA. A specially calibrated fan known as a duct blaster is then put in place at the opening. It depressurizes the ductwork so escaping air can be accurately identified.

The duct blaster operates alongside a precision pressure sensor to track airflow and identify duct leaks without disrupting your home. A duct leakage test — often known as a duct blaster test — exposes duct air loss, allowing you to apply the most effective sealing techniques.

duct leakage test is efficient, mess-free, and completely non-intrusive for residents. Most tests in Glen Mills, PA are done within 30 to 60 minutes, with improvements that strengthen comfort and efficiency for years to come.

How to Measure Duct Leakage

Duct leakage is expressed in cubic feet per minute (CFM) per 100 square feet of the home’s conditioned area. Your technician uses a nanometer to detect pressure variations, helping quantify the amount of duct leakage. Understanding this number enables you to recognize problem areas, consider efficiency improvements, and verify that your home meets local energy code requirements in Glen Mills, PA.

Cost of Excessive Duct Leakage

If you notice high energy costs, hot and cold spots, or ongoing HVAC repairs, duct leakage might be the underlying problem. According to ENERGY STAR, most households lose 20% to 30% of their heated or cooled air because of duct leaks. Hot or cold outdoor air infiltrating your system makes your HVAC system work overtime, which boosts energy costs and reduces comfort.

Overworked equipment also leads to recurring breakdowns and higher repair expenses. Proper duct sealing helps support the long-term durability of your HVAC system, lengthening its lifespan and minimizing ongoing maintenance demands.

Duct leaks can also allow dust, mold spores, excess moisture, and other contaminants into the duct system. This can worsen allergy flare-ups, reduce indoor air quality, and cause long-term structural deterioration behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires new homes to have fully sealed duct systems using modern, energy-efficient materials such as mastic, foil tape, and insulation. But what if the leaks you’re dealing with are deep inside the walls or ceilings?

Aerosol sealing technology (AeroSeal) is used to address openings concealed inside duct systems. To execute this method, all vents are sealed shut except a single access point. The HVAC system is isolated, and a machine is attached to the duct network. It pressurizes the ducts and distributes a fine aerosolized sealant that seals small openings traditional methods cannot reach.

This method works efficiently for small to medium leaks. However, larger gaps usually require manual sealing using mastic and tape. Technicians run leakage tests both before and after aerosol sealing to gauge how much air loss decreased and confirm proper results.

Common Areas of Duct Leakage

The most frequent point of air leakage in ductwork is the joints. Multiple metal parts are pressed together using tight fittings and metal bands, although these junctions are seldom airtight.

As your HVAC system heats and cools throughout the year, the ducts expand and contract. Over time, this movement causes the joints to loosen, creating gaps and leaks — which is why a duct leakage test is recommended for both new and older homes in Glen Mills, PA.

Many energy auditors verify duct leakage by feeling around the ducts and using a small tool to assess the opening size at the joints. If your duct system has not received sealing with mastic and approved tape, leakage is very probable.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system has to be under 4 CFM per 100 square feet when the air handler is in place, or 3 CFM per 100 square feet without it installed. For new construction, passing the duct leakage test is a necessary step before securing an occupancy certificate.

If your home in Glen Mills, PA cannot pass a duct leakage test, you are likely wasting money on heating and cooling — and causing long-term wear on your HVAC system. Meeting the 3–4 CFM requirement is crucial not only for passing code but also for maintaining your home’s overall energy efficiency and comfort.

Your technician will also give informed guidance on addressing leakage problems, enabling you to pass the test, reduce energy bills, and enhance your home’s performance.

Local Energy Audits — affordable duct leakage test in Glen Mills, PA

Local Energy Audits proudly offers services throughout Glen Mills, PA and neighboring areas. We specialize in finding duct leakage and energy inefficiencies through blower door tests and duct leakage tests. Whether you’re constructing a new home or upgrading an older one, we’re ready to assist.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by sealing all the ducts and registers with duct mask tape on both the supply and return side.

After the registers are sealed, we install the duct tester on the unit or on a main return.

The ducts are then depressurized to exactly 25 Pascals. Once this is achieved, the nanometer is used to read the duct leakage.

Schedule Your Duct Leakage Test in Glen Mills, PA

Ensure your HVAC system remains energy-efficient, code-approved, and performing at its highest capacity with professional duct leakage test in Glen Mills, PA. Whether you’re a homeowner focused on comfort or a contractor closing out an inspection, our certified team provides fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and offer on-site guidance to help you pass your test, reduce energy waste, and protect the long-term health of your HVAC system.

📞 Call 888-213-3975 ✉️ Request a Quote

Serving homeowners, builders, and contractors across Glen Mills, PA with dependable and energy-efficient testing solutions.