Duct Leakage Test in Hatboro, PA

Verify your HVAC system’s efficiency and meet local requirements with reliable duct leakage test in Hatboro, PA. Our certified technicians locate and quantify air leaks in duct systems so homeowners and builders can enhance comfort, lower energy loss, and comply with state regulations.

Why Duct Leakage Test is Important In Hatboro, PA

Across the country, states and municipalities enforce the 2015 IECC, International Energy Conservation Code for single-family buildings and the 2018 International Energy Conservation Code for multi-family buildings. The change will have some significant implications for home builders and HVAC contractors operating in the state. A Duct Leakage Test together with a Blower Door Test has become mandatory for any newly constructed or remodeled home under the 2015 code. Did you know that duct leakage is one of the top reasons for air loss in homes in Pennsylvania, New Jersey, and Delaware? Leaked air can drive up energy bills, put extra stress on your HVAC system, and circulate dust and insulation throughout your living space. This makes duct leakage test an important requirement for homes regardless of age. Keep reading to understand why duct leakage test is necessary and how it can help you.

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How a Duct Leakage Test Is Conducted

To start conducting a duct leakage test in Hatboro, PA, the technician seals all supply and return registers other than the main return or the air handler. A specially calibrated fan called a duct blaster is then connected to the opening. This fan depressurizes the duct system, making it easier to pinpoint exactly where air is leaking.

The duct blaster works in sync with a precision pressure sensor to assess airflow and find duct leaks without disturbing your living space. A duct leakage test — frequently called a duct blaster test — reveals air escape points in your ducts, guiding you toward the best sealing options.

duct leakage test is fast, tidy, and causes no disruption for residents. Most tests in Hatboro, PA take only 30 to 60 minutes, yet the comfort and efficiency gains can last for years.

How to Measure Duct Leakage

Duct leakage is expressed in cubic feet per minute (CFM) per 100 square feet of the home’s conditioned area. Your technician uses a nanometer to read small pressure variations, helping determine the volume of air escaping through the ducts. Understanding this number helps you detect issues, explore potential fixes, and determine if your home aligns with local energy code requirements in Hatboro, PA.

Cost of Excessive Duct Leakage

If your utility bills keep climbing, temperatures vary from room to room, or your HVAC needs constant fixing, duct leakage may be the cause. According to ENERGY STAR, the average home loses 20% to 30% of conditioned air through leaky ducts. When outdoor temperatures enter your system, the HVAC must work harder to compensate, resulting in higher energy costs and reduced comfort.

Overworked equipment also contributes to repeated breakdowns and pricey repairs. Proper duct sealing helps improve the long-term health of your HVAC system, boosting longevity and reducing ongoing maintenance requirements.

Duct leaks can also pull in dust, mold spores, moisture, and numerous contaminants into the duct system. This can increase allergy discomfort, degrade indoor air quality, and eventually cause expensive structural issues behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires new homes to have fully sealed duct systems using modern, energy-efficient materials such as mastic, foil tape, and insulation. But what if the problem areas are buried deep within the walls or ceilings?

Aerosol sealing technology (AeroSeal) is designed to reach and seal hidden gaps throughout the duct system. To start this method, all vents are blocked except for one access location. The HVAC system is isolated, and a machine is attached to the ducts. It pressurizes the ducts and distributes an ultra-fine aerosol sealant to fill small gaps and holes that manual sealing methods can’t access.

This method is extremely effective for sealing small to medium leaks. However, big gaps may still need manual sealing using mastic and tape. Technicians complete a duct leakage test before and after aerosol sealing to track leakage reduction and confirm the treatment’s success.

Common Areas of Duct Leakage

The most common location for air leakage in ducts is the joints. Ductwork includes several metal sections pressed together with tight fittings and metal bands, but those connections are almost never airtight.

As your HVAC system provides heating and cooling year-round, the ducts repeatedly expand and contract. Over time, this movement causes joints to lose their seal, creating gaps and leaks — making a duct leakage test valuable for any home in Hatboro, PA, whether new or old.

Many energy auditors check for leaks by feeling along the ductwork and using a small tool to gauge the size of gaps between joints. If your duct system has not received sealing with mastic and approved tape, leakage is very probable.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system is required to measure under 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet when it isn’t installed. For new construction, passing the duct leakage test is a necessary step before securing an occupancy certificate.

If your home in Hatboro, PA falls short in a duct leakage test, you are probably paying extra for heating and cooling — and placing lasting pressure on your HVAC equipment. Meeting the 3–4 CFM requirement is crucial not only for passing code but also for maintaining your home’s overall energy efficiency and comfort.

Your technician will also provide skilled recommendations to resolve leakage problems so you can reach a passing score, decrease energy costs, and improve home performance.

Local Energy Audits — affordable duct leakage test in Hatboro, PA

Local Energy Audits is proud to serve customers across Hatboro, PA and the nearby communities. We specialize in testing for duct leakage and energy inefficiencies using blower door and duct leakage methods. Whether you’re building from scratch or upgrading your home, we’re here to assist.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins with duct mask tape being placed on all ducts and registers on both the supply and return sides.

After the registers are sealed we attached the duct tester to either the unit itself or a main return.

The ducts are then reduced to a depressurized state of 25 Pascals. With them depressurized, the nanometer gives us the duct leakage reading.

Schedule Your Duct Leakage Test in Hatboro, PA

Ensure your HVAC system stays energy-efficient, fully compliant, and operating at peak performance with accurate duct leakage test in Hatboro, PA. Whether you’re a homeowner addressing comfort issues or a contractor completing the last inspection step, our certified team ensures fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and deliver practical on-site guidance to help you pass your test, decrease energy waste, and preserve your HVAC system’s long-term condition.

Serving homeowners, builders, and contractors across Hatboro, PA with dependable and energy-efficient testing solutions.