Duct Leakage Test in Hatboro, PA

Confirm your HVAC system’s efficiency and meet local inspection standards with professional duct leakage test in Hatboro, PA. Our certified technicians identify and quantify air leaks in duct systems so homeowners and builders can optimize comfort, reduce energy waste, and meet state-level requirements.

Why Duct Leakage Test is Important In Hatboro, PA

Numerous states and municipalities rely on the 2015 IECC, International Energy Conservation Code for single-family properties and apply the 2018 International Energy Conservation Code to multi-family properties. The change will produce important implications for home builders and HVAC contractors functioning within the state. A Duct Leakage Test as well as a Blower Door Test in newly constructed or remodeled homes is now required in accordance with the 2015 regulations. Did you know that ductwork is a major cause of air leakage in homes across Pennsylvania, New Jersey, and Delaware? Leaked air can spike your energy costs, wear down your HVAC system, and spread dust and insulation throughout various parts of your home. This makes duct leakage test highly important for homes of any age. Read on to learn why duct leakage test matters and the benefits you can gain.

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How a Duct Leakage Test Is Conducted

To begin a duct leakage test in Hatboro, PA, your technician will seal off all supply and return registers except for the main return or the air handler. A duct blaster, designed as a calibrated testing fan, is then attached to the duct system. Its purpose is to depressurize the ducts and uncover leak points.

The duct blaster, combined with a precision pressure sensor, measures airflow and detects leaks in the duct system without causing any disturbance in your home. A duct leakage test — also known as a duct blaster test — pinpoints where air is escaping from your ducts, helping you choose the best sealing methods.

duct leakage test is rapid, clean, and performed without inconvenience to residents. Most tests in Hatboro, PA take only 30 to 60 minutes, yet the comfort and efficiency gains can last for years.

How to Measure Duct Leakage

Duct leakage is expressed in cubic feet per minute (CFM) per 100 square feet of the home’s conditioned area. Your technician uses a nanometer to capture subtle pressure changes, allowing accurate measurement of duct air leakage. Understanding this number lets you identify inefficiencies, weigh improvement options, and confirm your home’s compliance with local energy code requirements in Hatboro, PA.

Cost of Excessive Duct Leakage

If your home has elevated utility bills, temperature imbalances, or frequent HVAC service calls, duct leakage may be responsible. According to ENERGY STAR, typical duct systems lose 20% to 30% of conditioned air through leaks. When your system pulls in hot or cold outdoor air, the HVAC unit has to work harder, driving up energy usage and reducing comfort indoors.

Overworked equipment also brings more system failures and higher repair expenses. Proper duct sealing helps support your HVAC system’s long-term operation, increasing its lifespan and lowering frequent maintenance needs.

Duct leaks can also pull dust, mold spores, excess moisture, and various contaminants into the duct system. This can worsen allergy reactions, negatively affect indoor air quality, and contribute to costly hidden structural damage over the years.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC specifies that newly constructed homes must use fully sealed duct systems with modern, efficient materials such as mastic, foil tape, and insulation. But what if the leaks are buried far inside your walls or ceilings?

Aerosol sealing technology (AeroSeal) gives technicians a way to reach concealed duct leaks without opening walls or ceilings. To use this method, technicians seal all vents except one access point. The HVAC system is isolated, and a machine is hooked up to the duct system. It pressurizes the ducts and sends out a fine aerosol mist that seals tiny openings traditional sealing cannot reach.

This method provides strong results for small and medium leaks. However, significant openings may still require mastic and tape by hand. Technicians carry out a duct leakage test before and after aerosol sealing to assess how much leakage has improved and ensure the treatment was effective.

Common Areas of Duct Leakage

The most common point where ducts leak air is along the joints. Ductwork is made from multiple metal pieces pressed together with tight fittings and metal bands, but these connections are rarely completely airtight.

As your HVAC system moves through annual heating and cooling cycles, the ductwork expands and then contracts. Over time, this movement causes the joints to loosen, opening gaps and leaks — making a duct leakage test beneficial for both new and older homes in Hatboro, PA.

Many energy auditors examine duct leakage by touching the ducts and using a small tool to measure the gap width between joints. If your duct system does not include sealing with mastic and approved tape, leakage is highly likely.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system must show under 4 CFM per 100 square feet if the air handler is installed, or 3 CFM per 100 square feet if it is not. For new construction, a passing duct leakage test is mandatory before a home can be granted an occupancy certificate.

If your home in Hatboro, PA doesn’t pass its duct leakage evaluation, you’re likely paying more for temperature control — and contributing to long-term HVAC strain. Meeting the 3–4 CFM requirement is vital not only for satisfying code rules but also for preserving your home’s comfort and energy performance.

Your technician will also give professional advice on resolving leakage issues to help you achieve a passing score, cut down utility bills, and boost your home’s performance.

Local Energy Audits — affordable duct leakage test in Hatboro, PA

Local Energy Audits proudly covers Hatboro, PA and all nearby towns. We specialize in detecting duct leakage and reducing energy inefficiencies using blower door and duct leakage test. Whether you’re creating a new home or improving an existing one, we’re here to assist.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins with technicians sealing all ducts and registers using duct mask tape on the supply and return sides.

After the registers are sealed, we fasten the duct tester to the unit or to a main return.

The ducts are then depressurized to 25 Pascals. With the ducts at this pressure, we can use the nanometer to measure the duct leakage.

Schedule Your Duct Leakage Test in Hatboro, PA

Ensure your HVAC system maintains top efficiency, remains compliant, and delivers strong performance with dependable duct leakage test in Hatboro, PA. Whether you’re a homeowner enhancing indoor comfort or a contractor finishing a final inspection, our certified team offers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and deliver practical on-site guidance to help you pass your test, decrease energy waste, and preserve your HVAC system’s long-term condition.

📞 Call 888-213-3975 ✉️ Request a Quote

Serving homeowners, builders, and contractors across Hatboro, PA with dependable and energy-efficient testing solutions.