Duct Leakage Test in Hatfield, PA

How a Duct Leakage Test Is Conducted

To initiate testing, your technician will seal all supply and return registers except for the main return or air handler during a duct leakage test in Hatfield, PA. A specially calibrated duct blaster is then installed onto the opening. The fan lowers the pressure inside the ducts, helping reveal any leakage points.

The duct blaster operates alongside a precision pressure sensor to track airflow and identify duct leaks without disrupting your home. A duct leakage test — also known as a duct blaster test — pinpoints where air is escaping from your ducts, helping you choose the best sealing methods.

duct leakage test is simple, clean, and minimally invasive for residents. Most tests in Hatfield, PA finish within 30 to 60 minutes, and the benefits to your home’s comfort and efficiency can last for years.

How to Measure Duct Leakage

Duct leakage is quantified in cubic feet per minute (CFM) for each 100 square feet of conditioned living space. Your technician uses a nanometer to detect minimal pressure variations, revealing the amount of air leakage occurring in the duct system. Understanding this number gives you insight into problem areas, helps you plan improvements, and ensures your home meets local energy code requirements in Hatfield, PA.

Cost of Excessive Duct Leakage

If you’re seeing higher energy bills, irregular heating or cooling, or frequent HVAC malfunctions, duct leakage may be at fault. According to ENERGY STAR, the average home loses 20% to 30% of conditioned air through leaky ducts. Hot or cold outside air leaking in makes your HVAC system work more than it should, driving up energy costs and diminishing comfort.

Overworked equipment also produces more frequent issues that require costly repairs. Proper duct sealing helps protect and extend the long-term lifespan of your HVAC system, minimizing the need for repeated maintenance.

Duct leaks can also introduce dust, mold spores, excess humidity, and other contaminants into the duct system. This can trigger more severe allergies, diminish indoor air quality, and create expensive structural problems behind walls or ceilings over time.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC enforces that new homes incorporate fully sealed ducts made with modern, energy-efficient materials including mastic, foil tape, and insulation. But what if the leaks you’re dealing with are deep inside the walls or ceilings?

Aerosol sealing technology (AeroSeal) is used to address openings concealed inside duct systems. To perform the technique, all vents are sealed except a single access opening. The HVAC system is isolated, and a machine is hooked into the duct system. It pressurizes the ducts and circulates a fine aerosolized sealant that locates and fills tiny leaks beyond the reach of typical sealing.

This method is effective at treating small to medium leaks. However, big openings may still need to be addressed with manual mastic-and-tape sealing. Technicians conduct a duct leakage test before and after aerosol sealing to measure how much the leakage has been reduced and ensure the treatment is successful.

Common Areas of Duct Leakage

The most common leakage area in duct systems is the joints. Ductwork involves numerous metal parts pressed together with tight fittings and metal bands, but these connections are almost never fully airtight.

As your HVAC system provides heating and cooling year-round, the ducts repeatedly expand and contract. Over time, this movement makes joints shift and loosen, forming gaps and leaks — which is why a duct leakage test is advised for homes old and new in Hatfield, PA.

Many energy auditors check for leaks by feeling along the ductwork and using a small tool to gauge the size of gaps between joints. If your duct system does not include sealing with mastic and approved tape, leakage is highly likely.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system should come out under 4 CFM per 100 square feet in tests with the air handler, or 3 CFM per 100 square feet without the air handler. For new construction, a duct leakage test must be passed before any home is eligible to receive an occupancy certificate.

If your home in Hatfield, PA fails its duct leakage test, you are likely facing inflated heating and cooling costs — along with increased strain on your HVAC system. Meeting the 3–4 CFM requirement is critical not just for code compliance, but also for defending your home’s comfort and energy performance.

Your technician will also give professional advice on resolving leakage issues to help you achieve a passing score, cut down utility bills, and boost your home’s performance.

Local Energy Audits — affordable duct leakage test in Hatfield, PA

Local Energy Audits proudly helps clients across Hatfield, PA and surrounding communities. We specialize in detecting duct leakage and energy inefficiencies using blower door and duct leakage test. Whether you’re building new or enhancing your current home, we’re here to support you.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.