Duct Leakage Test in Haverford, PA

How a Duct Leakage Test Is Conducted

To kick off a duct leakage test in Haverford, PA, your technician will block all supply and return registers while keeping the main return or air handler accessible. A calibrated duct blaster fan is then mounted to the opening. This fan creates negative pressure inside the ducts, making air leakage locations easier to find.

The duct blaster operates alongside a precision pressure sensor to track airflow and identify duct leaks without disrupting your home. A duct leakage test — also referred to as a duct blaster test — highlights where air is leaking from your ducts to help you choose the proper sealing method.

duct leakage test is prompt, clean, and does not interrupt residents’ activities. Most tests in Haverford, PA take only 30 to 60 minutes, yet the comfort and efficiency gains can last for years.

How to Measure Duct Leakage

Duct leakage is measured using cubic feet per minute (CFM) per 100 square feet of conditioned floor area. Your technician uses a nanometer to identify subtle pressure differences, helping determine how much air is leaking from the ducts. Understanding this number helps you reveal problem areas, consider enhancement strategies, and validate that your home meets local energy code requirements in Haverford, PA.

Cost of Excessive Duct Leakage

If your home has elevated utility bills, temperature imbalances, or frequent HVAC service calls, duct leakage may be responsible. According to ENERGY STAR, homes across the country lose 20% to 30% of their conditioned air through duct leakage. Hot or cold air entering from outside increases the workload on your HVAC system, leading to higher energy bills and a drop in comfort.

Overworked equipment also accelerates wear and tear, resulting in more breakdowns and costly repairs. Proper duct sealing helps promote the long-term integrity of your HVAC system, extending its lifespan and limiting continued maintenance needs.

Duct leaks can also pull dust, mold spores, excess moisture, and various contaminants into the duct system. This can make allergies worse, impact indoor air quality, and result in costly structural damage behind walls or ceilings as time passes.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC outlines that new homes must be built with fully sealed duct systems, utilizing materials like mastic, foil tape, and insulation to enhance energy efficiency. But what if the problem areas are buried deep within the walls or ceilings?

Aerosol sealing technology (AeroSeal) can identify and seal leaks that lie deep inside ductwork. To complete this method, all vents are closed off except for one access opening. The HVAC system is isolated, and a machine is linked to the duct system. It pressurizes the ducts and emits a fine aerosol sealant that fills tiny gaps and holes that standard sealing methods can’t access.

This method works best for small to medium leaks. However, large openings usually require traditional manual sealing using mastic and tape. Technicians run leakage tests both before and after aerosol sealing to gauge how much air loss decreased and confirm proper results.

Common Areas of Duct Leakage

The most common location for air leakage in ducts is the joints. Ductwork includes several metal sections pressed together with tight fittings and metal bands, but those connections are almost never airtight.

As your HVAC system provides heating and cooling year-round, the ducts repeatedly expand and contract. Over time, this movement weakens joint connections, producing gaps and leaks — making duct leakage test essential for both new and older homes in Haverford, PA.

Many energy auditors look for duct leakage by running their hands along the ducts and using a small tool to measure the width of gaps at the joints. If your duct system was not sealed with mastic and approved tape, there’s a high likelihood that air is leaking.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system needs to be under 4 CFM per 100 square feet when the air handler is installed, or 3 CFM per 100 square feet when it isn’t. For new construction, passing the duct leakage test is a necessary step before securing an occupancy certificate.

If your home in Haverford, PA fails duct leakage test, you are probably spending unnecessarily on heating and cooling — and placing ongoing stress on your HVAC equipment. Meeting the 3–4 CFM requirement is fundamental not only for code adherence but for boosting your home’s long-term efficiency and comfort.

Your technician will also give informed guidance on addressing leakage problems, enabling you to pass the test, reduce energy bills, and enhance your home’s performance.

Local Energy Audits — affordable duct leakage test in Haverford, PA

Local Energy Audits proudly serves customers throughout Haverford, PA and surrounding areas. We specialize in finding duct leakage and energy inefficiencies through blower door tests and duct leakage tests. Whether you’re constructing a new home or upgrading an older one, we’re ready to assist.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.