Duct Leakage Test in Mendenhall, PA

Confirm your HVAC system’s efficiency and meet local inspection standards with professional duct leakage test in Mendenhall, PA. Our certified technicians inspect and measure air leakage in ductwork, enabling homeowners and builders to boost comfort, prevent energy waste, and adhere to state guidelines.

Why Duct Leakage Test is Important In Mendenhall, PA

Across the country, states and municipalities enforce the 2015 IECC, International Energy Conservation Code for single-family buildings and the 2018 International Energy Conservation Code for multi-family buildings. The change will have some significant implications for home builders and HVAC contractors operating in the state. A Duct Leakage Test along with the required Blower Door Test must now be conducted on any newly built or remodeled home as per the 2015 regulations. Did you know that ducts are among the biggest contributors to air leakage in homes all across Pennsylvania, New Jersey, and Delaware? Leaked air can increase your energy costs, overwork your HVAC system, and distribute insulation particles and dust around your home. This makes duct leakage test an important requirement for homes regardless of age. Keep reading to understand why duct leakage test is necessary and how it can help you.

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How a Duct Leakage Test Is Conducted

To conduct a proper duct leakage test in Mendenhall, PA, your technician first seals all supply and return registers except the main return or air handler. A specially calibrated duct blaster is then installed onto the opening. The fan lowers the pressure inside the ducts, helping reveal any leakage points.

The duct blaster system, along with a precision pressure sensor, measures airflow and highlights leaks in the ductwork without inconveniencing you at home. A duct leakage test — often known as a duct blaster test — exposes duct air loss, allowing you to apply the most effective sealing techniques.

duct leakage test is fast, tidy, and causes no disruption for residents. Most tests in Mendenhall, PA are performed within 30 to 60 minutes, and the positive impact on comfort and efficiency can remain for years.

How to Measure Duct Leakage

Duct leakage is expressed in cubic feet per minute (CFM) per 100 square feet of the home’s conditioned area. Your technician uses a nanometer to read small pressure variations, helping determine the volume of air escaping through the ducts. Understanding this number helps you identify problem areas, evaluate potential improvements, and determine whether your home meets local energy code requirements in Mendenhall, PA.

Cost of Excessive Duct Leakage

If you’re seeing higher energy bills, irregular heating or cooling, or frequent HVAC malfunctions, duct leakage may be at fault. According to ENERGY STAR, many homes lose as much as 20% to 30% of conditioned air through duct leaks. When hot or cold outside air enters your system, your HVAC has to work harder, increasing energy costs and lowering overall comfort.

Overworked equipment also creates more wear, leading to breakdowns and costly fixes. Proper duct sealing helps enhance the long-term resilience of your HVAC system, lengthening its lifespan and cutting overall maintenance needs.

Duct leaks can also allow the entry of dust, mold spores, moisture, and a range of contaminants into the duct system. This can amplify allergy problems, impact air quality indoors, and slowly create costly structural damage behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC states that new homes must have duct systems sealed completely with energy-efficient products such as mastic, foil tape, and insulation. But what if some leaks are hidden within the depths of your walls or ceilings?

Aerosol sealing technology (AeroSeal) is designed to reach and seal hidden gaps throughout the duct system. To implement this method, every vent is covered except one access point. The HVAC system is isolated, and a machine is connected to the duct system. It pressurizes the ducts and releases a fine sealant mist that finds and fills small holes that traditional sealing methods cannot access.

This method works efficiently for small to medium leaks. However, larger gaps usually require manual sealing using mastic and tape. Technicians carry out a duct leakage test before and after aerosol sealing to assess how much leakage has improved and ensure the treatment was effective.

Common Areas of Duct Leakage

The most frequent source of duct air leakage is the joints. Ductwork uses many metal pieces pressed together with tight fittings and metal bands, but these joining points are rarely airtight.

As your HVAC system changes between heating and cooling during the year, the ducts naturally expand and shrink. Over time, this movement causes the joints to loosen, opening gaps and leaks — making a duct leakage test beneficial for both new and older homes in Mendenhall, PA.

Many energy auditors investigate duct leakage by running their hands over the ducts and using a small tool to determine the width of joint gaps. If your duct system isn’t sealed with mastic and approved tape, there’s a good chance that leaks are occurring.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system needs to be under 4 CFM per 100 square feet when the air handler is installed, or 3 CFM per 100 square feet when it isn’t. For new construction, passing the duct leakage test is a necessary step before securing an occupancy certificate.

If your home in Mendenhall, PA doesn’t pass a duct leakage test, chances are you’re paying more for heating and cooling — and adding long-term stress to your HVAC equipment. Meeting the 3–4 CFM requirement is significant not only for meeting local code but also for maintaining optimal comfort and efficiency in your home.

Your technician will also provide skilled recommendations to resolve leakage problems so you can reach a passing score, decrease energy costs, and improve home performance.

Local Energy Audits — affordable duct leakage test in Mendenhall, PA

Local Energy Audits proudly provides solutions to customers throughout Mendenhall, PA and surrounding regions. We specialize in locating and diagnosing duct leakage and energy inefficiencies through blower door and duct leakage tests. Whether your home is newly built or older, we’re here to help.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins with duct mask tape being placed on all ducts and registers on both the supply and return sides.

After the registers are sealed, we mount the duct tester onto the unit or onto a main return.

The ducts are then taken down to 25 Pascals. With the ducts depressurized, the nanometer is used to determine the leakage level.

Schedule Your Duct Leakage Test in Mendenhall, PA

Ensure your HVAC system maintains strong efficiency, meets code requirements, and performs reliably with trusted duct leakage test in Mendenhall, PA. Whether you’re a homeowner focused on improving comfort or a contractor finalizing inspection requirements, our certified team delivers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and deliver on-site guidance to help you pass your test, limit energy waste, and preserve your HVAC system’s long-term health.

Serving homeowners, builders, and contractors across Mendenhall, PA with dependable and energy-efficient testing solutions.