Duct Leakage Test in Merion Station, PA

How a Duct Leakage Test Is Conducted

To initiate a duct leakage test in Merion Station, PA, your technician seals all supply and return registers, leaving only the main return or air handler open. A specially calibrated duct blaster is then installed onto the opening. The fan lowers the pressure inside the ducts, helping reveal any leakage points.

The duct blaster works in sync with a precision pressure sensor to assess airflow and find duct leaks without disturbing your living space. A duct leakage test — also known as a duct blaster test — pinpoints where air is escaping from your ducts, helping you choose the best sealing methods.

duct leakage test is efficient, clean, and performed without bothering residents. Most tests in Merion Station, PA take 30 to 60 minutes to complete, and the benefits to comfort and efficiency can endure for years.

How to Measure Duct Leakage

Duct leakage is determined in cubic feet per minute (CFM) for every 100 square feet of conditioned interior space. Your technician uses a nanometer to pick up minor pressure shifts that indicate the level of air leakage within the ducts. Understanding this number enables you to recognize problem areas, consider efficiency improvements, and verify that your home meets local energy code requirements in Merion Station, PA.

Cost of Excessive Duct Leakage

If elevated utility bills, shifting temperatures, or repeated HVAC issues occur in your home, duct leakage may be the factor behind them. According to ENERGY STAR, the typical home loses between 20% and 30% of its conditioned air due to duct leaks. If outdoor hot or cold air infiltrates your system, your HVAC struggles to maintain temperatures, raising energy costs and lowering comfort.

Overworked equipment also brings more system failures and higher repair expenses. Proper duct sealing helps improve the long-term health of your HVAC system, boosting longevity and reducing ongoing maintenance requirements.

Duct leaks can also create openings for dust, mold spores, moisture, and various contaminants to enter the duct system. This can worsen allergy conditions, affect indoor air quality, and result in costly damage forming behind walls or ceilings over time.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC outlines that new homes must be built with fully sealed duct systems, utilizing materials like mastic, foil tape, and insulation to enhance energy efficiency. But what happens when leaks are hidden deep inside walls or ceilings?

Aerosol sealing technology (AeroSeal) can identify and seal leaks that lie deep inside ductwork. To carry out the procedure, technicians seal off all vents except one access point. The HVAC system is isolated, and a machine is linked to the duct system. It pressurizes the ducts and sends a fine aerosol sealant through the system, closing small gaps that normal sealing approaches can’t reach.

This method seals small to medium leaks effectively. However, large gaps may still call for manual sealing using mastic and tape. Technicians complete before-and-after duct leakage tests to measure leakage reduction and ensure the aerosol sealing was effective.

Common Areas of Duct Leakage

The most common area where ducts leak air is around the joints. Ductwork uses several metal parts pressed together with tight fittings and metal bands, though these points are rarely airtight.

As your HVAC system provides heating and cooling year-round, the ducts repeatedly expand and contract. Over time, this movement causes the joints to loosen, opening gaps and leaks — making a duct leakage test beneficial for both new and older homes in Merion Station, PA.

Many energy auditors look for duct leakage by running their hands along the ducts and using a small tool to measure the width of gaps at the joints. If your duct system was not sealed with mastic and approved tape, there’s a high likelihood that air is leaking.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system needs to be under 4 CFM per 100 square feet when the air handler is installed, or 3 CFM per 100 square feet when it isn’t. For new construction, a passing duct leakage test is mandatory before a home can be granted an occupancy certificate.

If your home in Merion Station, PA does not pass its duct leakage inspection, you’re likely paying higher heating and cooling bills — and stressing your HVAC system over time. Meeting the 3–4 CFM requirement is critical not just for code compliance, but also for defending your home’s comfort and energy performance.

Your technician will also provide expert strategies to address leakage concerns, helping you achieve a passing score, bring down utility bills, and boost home efficiency.

Local Energy Audits — affordable duct leakage test in Merion Station, PA

Local Energy Audits proudly serves customers throughout Merion Station, PA and surrounding areas. We specialize in measuring duct leakage and energy inefficiencies using advanced blower door and duct leakage tests. Whether you’re building new or improving old, we’re here to help.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.