Duct Leakage Test in Middlesex, NJ

Keep your HVAC system energy-efficient and up to code with accurate duct leakage test in Middlesex, NJ. Our certified technicians discover and measure air leaks in ductwork so homeowners and builders can achieve better comfort, cut down on energy waste, and meet state compliance needs.

Why Duct Leakage Test is Important In Middlesex, NJ

States and municipalities have standardized around the 2015 IECC, International Energy Conservation Code for single-family builds and the 2018 International Energy Conservation Code for multi-family builds. The change will introduce meaningful implications for home builders and HVAC contractors active in the state. A Duct Leakage Test and a mandatory Blower Door Test are now required for all new construction or remodeled homes under the 2015 regulatory standards. Did you know that ducts are among the biggest contributors to air leakage in homes all across Pennsylvania, New Jersey, and Delaware? Leaked air can escalate your energy costs, force your HVAC system to work harder, and move insulation and dust throughout your house. This makes duct leakage test necessary for homeowners with either older or newly built homes. Read ahead to see why duct leakage test is important and what you gain from it.

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How a Duct Leakage Test Is Conducted

To kick off a duct leakage test in Middlesex, NJ, your technician will block all supply and return registers while keeping the main return or air handler accessible. A specially calibrated duct blaster fan is then connected to the opening. This fan depressurizes the ducts to help locate where air is escaping.

The duct blaster works together with a precision pressure sensor to measure airflow and pinpoint leaks in the ductwork without disturbing your home. A duct leakage test — also known as a duct blaster test — pinpoints where air is escaping from your ducts, helping you choose the best sealing methods.

duct leakage test is rapid, clean, and performed without inconvenience to residents. Most tests in Middlesex, NJ take only 30 to 60 minutes, yet the comfort and efficiency gains can last for years.

How to Measure Duct Leakage

Duct leakage is recorded in cubic feet per minute (CFM) per 100 square feet of the conditioned portion of the home. Your technician uses a nanometer to evaluate small pressure shifts that signal air escaping through the ducts. Understanding this number allows you to pinpoint problem areas, assess needed improvements, and confirm whether your home satisfies local energy code requirements in Middlesex, NJ.

Cost of Excessive Duct Leakage

If you observe rising utility costs, temperature swings in different rooms, or regular HVAC breakdowns, duct leakage may be involved. According to ENERGY STAR, leaking ducts cause the average home to lose 20%–30% of conditioned air. When outdoor temperatures enter your system, the HVAC must work harder to compensate, resulting in higher energy costs and reduced comfort.

Overworked equipment also puts extra stress on the system, resulting in breakdowns and increased repair costs. Proper duct sealing helps ensure the long-term stability of your HVAC system, extending its lifespan and reducing future maintenance work.

Duct leaks can also introduce dust, mold spores, excess humidity, and other contaminants into the duct system. This can make allergies more severe, reduce the quality of indoor air, and produce costly structural harm behind walls or ceilings as time progresses.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires all newly constructed homes to have fully sealed ductwork with modern, energy-saving materials such as mastic, foil tape, and insulation. But what about leaks that occur deep behind walls or ceilings out of sight?

Aerosol sealing technology (AeroSeal) is designed to reach and seal hidden gaps throughout the duct system. To start this method, all vents are blocked except for one access location. The HVAC system is isolated, and a machine is attached to the ducts. It pressurizes the ducts and circulates a fine aerosolized sealant that locates and fills tiny leaks beyond the reach of typical sealing.

This method performs well for small and medium leaks. However, larger openings typically require manual sealing with mastic and tape. Technicians run a duct leakage test before and after aerosol sealing to quantify the reduction in leakage and verify the success of the process.

Common Areas of Duct Leakage

The most frequent area where ducts lose air is at the joints. Ductwork consists of several metal sections pressed together with tight fittings and metal bands, yet these connections are almost never fully airtight.

As your HVAC system transitions between warm and cool air throughout the year, the ducts expand and contract. Over time, this movement causes joints to lose their seal, creating gaps and leaks — making a duct leakage test valuable for any home in Middlesex, NJ, whether new or old.

Many energy auditors identify duct leakage by moving their hands along the ducts and using a small tool to check the width of joint openings. If your duct system isn’t sealed with mastic and approved tape, there’s a good chance that leaks are occurring.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system must read under 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet without the air handler. For new construction, you must pass a duct leakage test before the home can be approved for an occupancy certificate.

If your home in Middlesex, NJ fails a duct leakage test, you are probably spending more than you should on heating and cooling — while also putting long-term stress on your HVAC system. Meeting the 3–4 CFM requirement is fundamental not only for code adherence but for boosting your home’s long-term efficiency and comfort.

Your technician will also give professional advice on resolving leakage issues to help you achieve a passing score, cut down utility bills, and boost your home’s performance.

Local Energy Audits — affordable duct leakage test in Middlesex, NJ

Local Energy Audits proudly works with clients throughout Middlesex, NJ and nearby locations. We specialize in locating and diagnosing duct leakage and energy inefficiencies through blower door and duct leakage tests. Whether your home is newly built or older, we’re here to help.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by blocking all ducts and registers with duct mask tape across both the supply and return sides.

After the registers are sealed, we mount the duct tester onto the unit or onto a main return.

The ducts are then set to a depressurized pressure of 25 Pascals. Once there, we use the nanometer to capture the leakage reading.

Schedule Your Duct Leakage Test in Middlesex, NJ

Ensure your HVAC system stays energy-efficient, fully compliant, and operating at peak performance with accurate duct leakage test in Middlesex, NJ. Whether you’re a homeowner looking for improved comfort or a contractor preparing for a final inspection, our certified team provides fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and offer expert on-site guidance to help you pass your test, improve energy efficiency, and protect the long-term health of your HVAC system.

Serving homeowners, builders, and contractors across Middlesex, NJ with dependable and energy-efficient testing solutions.