Duct Leakage Test in Middletown, DE

Ensure long-term HVAC performance and code compliance with expert duct leakage test in Middletown, DE. Our certified technicians detect and measure air leakage in ductwork, supporting homeowners and builders in improving comfort, minimizing wasted energy, and meeting state requirements.

Why Duct Leakage Test is Important In Middletown, DE

Various states and municipalities have adopted the 2015 IECC, International Energy Conservation Code for single-family houses, along with the 2018 International Energy Conservation Code for multi-family units. The change will create several important implications for home builders and HVAC contractors operating within the state. A Duct Leakage Test and a mandatory Blower Door Test are now required for all new construction or remodeled homes under the 2015 regulatory standards. Did you know that ducts are among the biggest contributors to air leakage in homes all across Pennsylvania, New Jersey, and Delaware? Leaked air can lead to rising energy bills, added strain on your HVAC system, and unwanted insulation and dust spreading through your home. This makes duct leakage test crucial for new and old homes alike. Keep reading to learn why duct leakage test is important and how you can benefit from them.

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How a Duct Leakage Test Is Conducted

To conduct a proper duct leakage test in Middletown, DE, your technician first seals all supply and return registers except the main return or air handler. A specially calibrated fan, known as a duct blaster, is then attached to the opening. The purpose of this fan is to depressurize the duct system, creating the ideal conditions to identify where air is escaping.

The duct blaster uses its precision pressure sensor partner to measure airflow and uncover duct leaks without causing any home disruption. A duct leakage test — sometimes referred to as a duct blaster test — uncovers air leaks in your ductwork so you can determine the ideal sealing approach.

duct leakage test is fast, clean, and comfortable for residents throughout the process. Most tests in Middletown, DE are done within 30 to 60 minutes, with improvements that strengthen comfort and efficiency for years to come.

How to Measure Duct Leakage

Duct leakage is rated in cubic feet per minute (CFM) per 100 square feet of the home’s conditioned zone. Your technician uses a nanometer to register small pressure differences, which help calculate how much air is leaking from the ducts. Understanding this number helps you uncover weak points, analyze opportunities for upgrades, and check whether your home follows local energy code requirements in Middletown, DE.

Cost of Excessive Duct Leakage

If elevated utility bills, shifting temperatures, or repeated HVAC issues occur in your home, duct leakage may be the factor behind them. According to ENERGY STAR, the average duct system loses between 20% and 30% of its conditioned air due to leaks. When hot or cold outside air enters your system, your HVAC has to work harder, increasing energy costs and lowering overall comfort.

Overworked equipment also leads to recurring breakdowns and higher repair expenses. Proper duct sealing helps promote the long-term integrity of your HVAC system, extending its lifespan and limiting continued maintenance needs.

Duct leaks can also pull dust, mold spores, excess moisture, and various contaminants into the duct system. This can worsen allergy conditions, affect indoor air quality, and result in costly damage forming behind walls or ceilings over time.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires new homes to use fully sealed duct systems crafted from up-to-date, efficient materials such as mastic, foil tape, and insulation. But what happens when leaks are hidden deep inside walls or ceilings?

Aerosol sealing technology (AeroSeal) allows technicians to seal leaks located inside inaccessible parts of ductwork. To conduct this method, all vents are blocked except for one access point. The HVAC system is isolated, and a machine is connected to the duct system. It pressurizes the ducts and pushes a fine aerosol sealant through them, sealing small holes that ordinary sealing methods can’t reach.

This method seals small to medium leaks effectively. However, large gaps may still call for manual sealing using mastic and tape. Technicians complete before-and-after duct leakage tests to measure leakage reduction and ensure the aerosol sealing was effective.

Common Areas of Duct Leakage

The most common spot where air escapes in duct systems is the joints. Ductwork features several metal pieces pressed together using tight fittings and metal bands, though these areas are seldom airtight.

As your HVAC system runs through seasonal heating and cooling, the ducts experience ongoing expansion and contraction. Over time, this movement leads to joint loosening, generating gaps and leaks — a clear reason duct leakage test is recommended for new and older homes in Middletown, DE.

Many energy auditors locate duct leakage by touching the ductwork and using a small tool to measure the width of separation between joints. If your duct system was never sealed using mastic and approved tape, there is a high probability that air leakage is present.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system needs to register under 4 CFM per 100 square feet with the air handler attached, or 3 CFM per 100 square feet without it attached. For new construction, homes are required to pass a duct leakage test before an occupancy certificate can be issued.

If your home in Middletown, DE doesn’t pass its duct leakage evaluation, you’re likely paying more for temperature control — and contributing to long-term HVAC strain. Meeting the 3–4 CFM requirement is essential not only for following building code, but for keeping your home comfortable and energy-efficient.

Your technician will also share expert solutions for tackling leakage problems so you can pass the test, cut down utility expenses, and improve overall comfort and efficiency.

Local Energy Audits — affordable duct leakage test in Middletown, DE

Local Energy Audits proudly provides service to homeowners and builders throughout Middletown, DE and the surrounding region. We specialize in assessing duct leakage and energy inefficiencies with blower door tests and duct leakage tests. Whether it’s a new build or a current home, we’re here to support you.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by sealing all the ducts and registers with duct mask tape on both the supply and return side.

After the registers are sealed, we link the duct tester to the unit or to one main return.

The ducts are then placed under 25 Pascals of negative pressure. With the ducts depressurized, we obtain the leakage reading using the nanometer.

Schedule Your Duct Leakage Test in Middletown, DE

Ensure your HVAC system functions efficiently, adheres to codes, and stays in top condition through reliable duct leakage test in Middletown, DE. Whether you’re a homeowner addressing comfort issues or a contractor completing the last inspection step, our certified team ensures fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and offer expert on-site guidance to help you pass your test, improve energy efficiency, and protect the long-term health of your HVAC system.

📞 Call 888-213-3975 ✉️ Request a Quote

Serving homeowners, builders, and contractors across Middletown, DE with dependable and energy-efficient testing solutions.