Duct Leakage Test in Morrisville, PA

Confirm your HVAC system’s efficiency and meet local inspection standards with professional duct leakage test in Morrisville, PA. Our certified technicians locate and assess air leaks in ductwork to help homeowners and builders improve comfort, reduce energy consumption, and comply with state regulations.

Why Duct Leakage Test is Important In Morrisville, PA

Many states and municipalities oversee single-family buildings under the 2015 IECC, International Energy Conservation Code and multi-family buildings under the 2018 International Energy Conservation Code. The change will result in significant implications for home builders and HVAC contractors doing business in the state. A Duct Leakage Test and a mandatory Blower Door Test are now required for all new construction or remodeled homes under the 2015 regulatory standards. Did you know that ductwork often causes some of the highest levels of air leakage in homes throughout Pennsylvania, New Jersey, and Delaware? Leaked air can drive up energy bills, put extra stress on your HVAC system, and circulate dust and insulation throughout your living space. This makes duct leakage test beneficial for all homes, new or old. Keep reading to find out why duct leakage test is essential and how it can improve your home.

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How a Duct Leakage Test Is Conducted

To start conducting a duct leakage test in Morrisville, PA, the technician seals all supply and return registers other than the main return or the air handler. A specially calibrated duct blaster fan is then connected to the opening. This fan depressurizes the ducts to help locate where air is escaping.

The duct blaster works in sync with a precision pressure sensor to assess airflow and find duct leaks without disturbing your living space. A duct leakage test — also referred to as a duct blaster test — highlights where air is leaking from your ducts to help you choose the proper sealing method.

duct leakage test is straightforward, clean, and designed to be non-intrusive for residents. Most tests in Morrisville, PA are completed in just 30 to 60 minutes, while the benefits to comfort and efficiency can last long-term.

How to Measure Duct Leakage

Duct leakage is quantified in cubic feet per minute (CFM) for each 100 square feet of conditioned living space. Your technician uses a nanometer to sense slight pressure changes, showing precisely how much air is escaping through the ductwork. Understanding this number enables you to recognize problem areas, consider efficiency improvements, and verify that your home meets local energy code requirements in Morrisville, PA.

Cost of Excessive Duct Leakage

If you’re dealing with rising utility bills, inconsistent room temperatures, or repeated HVAC issues, duct leakage could be the reason. According to ENERGY STAR, duct leakage causes homeowners to lose 20%–30% of their conditioned air on average. Outside air that’s too hot or too cold entering your system strains your HVAC, resulting in higher energy consumption and less comfort.

Overworked equipment also results in more frequent breakdowns and expensive repair bills. Proper duct sealing helps improve the long-term health of your HVAC system, boosting longevity and reducing ongoing maintenance requirements.

Duct leaks can also let in dust, mold spores, added moisture, and other harmful contaminants. This can negatively influence allergies, weaken indoor air quality, and lead to expensive long-term damage behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC sets a requirement that all new homes feature ducts sealed completely with modern materials like mastic, foil tape, and insulation. But what should you do when leaks are located deep within your walls or ceilings?

Aerosol sealing technology (AeroSeal) makes it possible to seal leaks found deep within the ductwork. To start this method, all vents are blocked except for one access location. The HVAC system is isolated, and a machine is attached to the ducts. It pressurizes the ducts and injects fine aerosol particles that seal tiny gaps and holes that typical sealing techniques miss.

This method is effective at treating small to medium leaks. However, big openings may still need to be addressed with manual mastic-and-tape sealing. Technicians perform a duct leakage test both before and after aerosol sealing to determine how much leakage has decreased and confirm the treatment worked.

Common Areas of Duct Leakage

The most likely place for ducts to leak air is through their joints. Ductwork involves multiple metal pieces pressed together with secure fittings and metal bands, yet these connections are rarely perfectly airtight.

As your HVAC system warms and cools over the seasons, the ductwork expands and then contracts. Over time, this movement leads the joints to loosen, resulting in gaps and leaks — making a duct leakage test important for new and older homes in Morrisville, PA.

Many energy auditors inspect duct leakage by feeling the ducts and using a small tool to determine how wide the gaps are between joints. If your duct system wasn’t properly sealed using mastic and approved tape, air leakage is very likely occurring.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system must read under 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet without the air handler. For new construction, a passing duct leakage test is essential before the home can qualify for an occupancy certificate.

If your home in Morrisville, PA fails its duct leakage test, you are likely facing inflated heating and cooling costs — along with increased strain on your HVAC system. Meeting the 3–4 CFM requirement is important not only for the inspector, but also for maximizing energy efficiency and comfort in your home.

Your technician will also offer expert guidance on fixing leakage problems so you can earn a passing score, reduce utility costs, and enhance your home’s overall performance.

Local Energy Audits — affordable duct leakage test in Morrisville, PA

Local Energy Audits is proud to serve families and builders across Morrisville, PA and the surrounding local areas. We specialize in identifying and addressing duct leakage and energy inefficiencies using blower door tests and duct leakage tests. Whether you’re constructing a new home or optimizing an existing one, we’re here to help.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by securing duct mask tape over every duct and register on the supply and return sides.

After the registers are sealed we attached the duct tester to either the unit itself or a main return.

The ducts are then taken down to 25 Pascals. With the ducts depressurized, the nanometer is used to determine the leakage level.

Schedule Your Duct Leakage Test in Morrisville, PA

Ensure your HVAC system maintains strong efficiency, meets code requirements, and performs reliably with trusted duct leakage test in Morrisville, PA. Whether you’re a homeowner seeking better comfort or a contractor wrapping up a final inspection, our certified team delivers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and offer on-site expertise to help you pass your test, reduce unnecessary energy loss, and protect your HVAC system over the long term.

📞 Call 888-213-3975 ✉️ Request a Quote

Serving homeowners, builders, and contractors across Morrisville, PA with dependable and energy-efficient testing solutions.