Duct Leakage Test in New Berlinville, PA

How a Duct Leakage Test Is Conducted

To begin the process of a duct leakage test in New Berlinville, PA, your technician seals off all supply and return registers apart from the main return or air handler. A calibrated duct blaster fan is then mounted to the opening. This fan creates negative pressure inside the ducts, making air leakage locations easier to find.

The duct blaster works together with a precision pressure sensor to measure airflow and pinpoint leaks in the ductwork without disturbing your home. A duct leakage test — commonly called a duct blaster test — detects areas where your ducts lose air, helping you select the most efficient sealing solutions.

duct leakage test is quick, low-impact, and does not disturb residents. Most tests in New Berlinville, PA finish within 30 to 60 minutes, and the benefits to your home’s comfort and efficiency can last for years.

How to Measure Duct Leakage

Duct leakage is defined in cubic feet per minute (CFM) per 100 square feet of conditioned space within the structure. Your technician uses a nanometer to sense slight pressure changes, showing precisely how much air is escaping through the ductwork. Understanding this number helps you detect issues, explore potential fixes, and determine if your home aligns with local energy code requirements in New Berlinville, PA.

Cost of Excessive Duct Leakage

If you’re encountering increased energy bills, temperature inconsistencies, or constant HVAC repairs, duct leakage could be the source. According to ENERGY STAR, homes across the country lose 20% to 30% of their conditioned air through duct leakage. When hot or cold outside air enters your system, your HVAC has to work harder, increasing energy costs and lowering overall comfort.

Overworked equipment also results in more frequent breakdowns and expensive repair bills. Proper duct sealing helps enhance the long-term resilience of your HVAC system, lengthening its lifespan and cutting overall maintenance needs.

Duct leaks can also let in dust, mold spores, added moisture, and other harmful contaminants. This can worsen allergy flare-ups, reduce indoor air quality, and cause long-term structural deterioration behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC instructs that new homes incorporate fully sealed duct systems using high-efficiency materials, including mastic, foil tape, and insulation. But what happens when air leaks are concealed deep in the walls or ceilings?

Aerosol sealing technology (AeroSeal) is used to address openings concealed inside duct systems. To start this method, all vents are blocked except for one access location. The HVAC system is isolated, and a machine is attached to the ducts. It pressurizes the ducts and injects a fine aerosolized sealant that targets small holes and gaps unreachable by traditional sealing methods.

This method seals small to medium leaks effectively. However, large gaps may still call for manual sealing using mastic and tape. Technicians carry out leakage testing prior to and after aerosol sealing to observe the reduction and ensure treatment success.

Common Areas of Duct Leakage

The most typical location for air to escape from ducts is at the joints. Duct systems are built from multiple metal pieces pressed together with tight fittings and metal bands, but these joints are seldom completely airtight.

As your HVAC system runs through seasonal heating and cooling, the ducts experience ongoing expansion and contraction. Over time, this movement allows the joints to loosen, producing gaps and leaks — which is why a duct leakage test is suggested for homes of all ages in New Berlinville, PA.

Many energy auditors evaluate duct leakage by feeling around the duct system and using a small tool to check the size of joint gaps. If your duct system was not sealed with mastic and approved tape, there’s a high likelihood that air is leaking.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system needs to be under 4 CFM per 100 square feet when the air handler is installed, or 3 CFM per 100 square feet when it isn’t. For new construction, you must pass a duct leakage test before the home can be approved for an occupancy certificate.

If your home in New Berlinville, PA is unable to pass a duct leakage test, you are probably spending too much on heating and cooling — while your HVAC equipment endures long-term stress. Meeting the 3–4 CFM requirement is important not just for compliance, but for safeguarding your home’s comfort and long-term energy efficiency.

Your technician will also provide expert recommendations on how to address leakage issues so you can achieve a passing score, lower your utility bills, and improve your home’s overall performance.

Local Energy Audits — affordable duct leakage test in New Berlinville, PA

Local Energy Audits proudly delivers services across New Berlinville, PA and the surrounding neighborhoods. We specialize in assessing duct leakage and energy inefficiencies with blower door tests and duct leakage tests. Whether it’s a new build or a current home, we’re here to support you.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.