Duct Leakage Test in New Providence, NJ

How a Duct Leakage Test Is Conducted

To perform a duct leakage test in New Providence, NJ, the technician begins by sealing every supply and return register except for the primary return or air handler unit. A duct blaster — a precision-calibrated fan — is then fitted to the duct opening. By depressurizing the system, it makes all air leaks much easier to detect.

The duct blaster joins forces with a precision pressure sensor to monitor airflow and pinpoint leak points in the ducts without disturbing your home. A duct leakage test — sometimes called a duct blaster test — reveals where your ducts are losing air so you can determine the most effective sealing solutions.

duct leakage test is straightforward, clean, and designed to be non-intrusive for residents. Most tests in New Providence, NJ are completed in roughly 30 to 60 minutes, and the resulting enhancements can support your home’s comfort and efficiency long-term.

How to Measure Duct Leakage

Duct leakage is calculated in cubic feet per minute (CFM) for every 100 square feet of conditioned space. Your technician uses a nanometer to monitor tiny pressure fluctuations that indicate how much air is leaking through the ducts. Understanding this number helps you uncover weak points, analyze opportunities for upgrades, and check whether your home follows local energy code requirements in New Providence, NJ.

Cost of Excessive Duct Leakage

If you observe rising utility costs, temperature swings in different rooms, or regular HVAC breakdowns, duct leakage may be involved. According to ENERGY STAR, leaking ducts cause the average home to lose 20%–30% of conditioned air. If hot or cold air from outdoors enters your system, your HVAC works harder than necessary, causing energy costs to rise and comfort to fall.

Overworked equipment also causes additional breakdowns and increases repair costs. Proper duct sealing helps protect the long-term performance of your HVAC system, increasing its lifespan and lowering future maintenance requirements.

Duct leaks can also enable dust, mold spores, elevated moisture, and unwanted contaminants to infiltrate the duct system. This can amplify allergy problems, impact air quality indoors, and slowly create costly structural damage behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC specifies that newly constructed homes must use fully sealed duct systems with modern, efficient materials such as mastic, foil tape, and insulation. But what if the leaks you’re dealing with are deep inside the walls or ceilings?

Aerosol sealing technology (AeroSeal) is used to address openings concealed inside duct systems. To complete this method, all vents are closed off except for one access opening. The HVAC system is isolated, and a machine is linked to the duct system. It pressurizes the ducts and emits a fine aerosolized sealant designed to fill small leaks unreachable with standard sealing.

This method is effective for addressing small to medium leaks. However, larger holes still need manual sealing with mastic and tape. Technicians use before-and-after duct leakage tests to measure improvement and make sure the aerosol sealing process was successful.

Common Areas of Duct Leakage

The most common area where ducts leak air is around the joints. Ductwork uses several metal parts pressed together with tight fittings and metal bands, though these points are rarely airtight.

As your HVAC system cycles through heating and cooling each year, the ducts naturally expand and contract. Over time, this movement causes the joints to loosen, opening gaps and leaks — making a duct leakage test beneficial for both new and older homes in New Providence, NJ.

Many energy auditors test for duct leakage by feeling along the ducts and using a small tool to gauge how wide the gaps are at the joints. If your duct system does not include sealing with mastic and approved tape, leakage is highly likely.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system must come in under 4 CFM per 100 square feet with the air handler, or 3 CFM per 100 square feet when the air handler is removed. For new construction, homes are required to pass a duct leakage test before an occupancy certificate can be issued.

If your home in New Providence, NJ does not pass a duct leakage test, you are likely paying more than necessary for heating and cooling — and placing long-term strain on your HVAC equipment. Meeting the 3–4 CFM requirement is necessary not only for meeting code standards but also for ensuring strong energy efficiency and indoor comfort.

Your technician will also provide expert strategies to address leakage concerns, helping you achieve a passing score, bring down utility bills, and boost home efficiency.

Local Energy Audits — affordable duct leakage test in New Providence, NJ

Local Energy Audits is honored to serve customers in New Providence, NJ and all surrounding areas. We specialize in revealing duct leakage and energy inefficiencies through blower door and duct leakage test. Whether your project is new or existing, we’re here to assist.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.