Duct Leakage Test in New Providence, NJ

Guarantee your HVAC system runs efficiently and adheres to local requirements with quality duct leakage test in New Providence, NJ. Our certified technicians discover and measure air leaks in ductwork so homeowners and builders can achieve better comfort, cut down on energy waste, and meet state compliance needs.

Why Duct Leakage Test is Important In New Providence, NJ

Many states and municipalities oversee single-family buildings under the 2015 IECC, International Energy Conservation Code and multi-family buildings under the 2018 International Energy Conservation Code. The change will generate several impactful implications for home builders and HVAC contractors operating statewide. A Duct Leakage Test along with the required Blower Door Test must now be conducted on any newly built or remodeled home as per the 2015 regulations. Did you know that ducts often contribute significantly to air leakage problems in homes throughout Pennsylvania, New Jersey, and Delaware? Leaked air can elevate your energy bills, make your HVAC system work harder, and distribute insulation fibers and dust through your home. This makes duct leakage test essential for both new and older homes. Continue reading to understand why duct leakage test matters and how it can benefit you.

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How a Duct Leakage Test Is Conducted

To begin a duct leakage test in New Providence, NJ, your technician will seal off all supply and return registers except for the main return or the air handler. A specially calibrated device known as a duct blaster is then attached to the duct opening. Its purpose is to depressurize the system so that escaping air can be detected.

The duct blaster joins forces with a precision pressure sensor to monitor airflow and pinpoint leak points in the ducts without disturbing your home. A duct leakage test — also known as a duct blaster test — pinpoints where air is escaping from your ducts, helping you choose the best sealing methods.

duct leakage test is quick, clean, and non-intrusive for residents. Most tests in New Providence, NJ take around 30 to 60 minutes, but the efficiency and comfort improvements can last for many years.

How to Measure Duct Leakage

Duct leakage is specified in cubic feet per minute (CFM) for each 100 square feet of conditioned space. Your technician uses a nanometer to identify pressure differences, which provide a clear picture of how much air is leaking from the ductwork. Understanding this number helps you detect inefficiencies, assess needed upgrades, and ensure your home complies with local energy code requirements in New Providence, NJ.

Cost of Excessive Duct Leakage

If you’re facing higher energy bills, uneven heating or cooling, or recurring HVAC repairs, duct leakage could be to blame. According to ENERGY STAR, the average duct system loses between 20% and 30% of its conditioned air due to leaks. Outside hot or cold air leaking into your system puts extra strain on your HVAC unit, raising energy bills and decreasing comfort.

Overworked equipment also causes components to fail more often, leading to costly repairs. Proper duct sealing helps keep your HVAC system healthy over the long run, prolonging its lifespan and lowering continued maintenance needs.

Duct leaks can also introduce dust, mold spores, moisture, and additional contaminants into the duct system. This can worsen allergy conditions, affect indoor air quality, and result in costly damage forming behind walls or ceilings over time.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC mandates fully sealed duct systems in new homes, made from energy-efficient materials like mastic, foil tape, and proper insulation. But what should you do when leaks are located deep within your walls or ceilings?

Aerosol sealing technology (AeroSeal) enables effective sealing of leaks hidden inside ducts. To use this method, technicians seal all vents except one access point. The HVAC system is isolated, and a machine is hooked up to the duct system. It pressurizes the ducts and emits a fine aerosolized sealant designed to fill small leaks unreachable with standard sealing.

This method is extremely effective for sealing small to medium leaks. However, big gaps may still need manual sealing using mastic and tape. Technicians conduct a duct leakage test before and after aerosol sealing to measure how much the leakage has been reduced and ensure the treatment is successful.

Common Areas of Duct Leakage

The most typical location for air to escape from ducts is at the joints. Duct systems are built from multiple metal pieces pressed together with tight fittings and metal bands, but these joints are seldom completely airtight.

As your HVAC system runs through seasonal heating and cooling, the ducts experience ongoing expansion and contraction. Over time, this movement makes the joints loosen, forming gaps and leaks — meaning a duct leakage test is advised for both new and older homes in New Providence, NJ.

Many energy auditors examine duct leakage by touching the ducts and using a small tool to measure the gap width between joints. If your duct system has not been sealed with mastic and approved tape, there is a high chance that leakage is occurring.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system must come in under 4 CFM per 100 square feet with the air handler, or 3 CFM per 100 square feet when the air handler is removed. For new construction, a passing duct leakage test is essential before the home can qualify for an occupancy certificate.

If your home in New Providence, NJ does not pass a duct leakage test, you are likely paying more than necessary for heating and cooling — and placing long-term strain on your HVAC equipment. Meeting the 3–4 CFM requirement is essential not only for code compliance but also for protecting your home’s energy efficiency and comfort.

Your technician will also offer specialized recommendations to repair leakage issues so you can meet passing requirements, reduce utility bills, and improve your home’s performance.

Local Energy Audits — affordable duct leakage test in New Providence, NJ

Local Energy Audits is proud to assist customers across New Providence, NJ and its surrounding communities. We specialize in assessing duct leakage and energy inefficiencies with blower door tests and duct leakage tests. Whether it’s a new build or a current home, we’re here to support you.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins with duct mask tape being placed on all ducts and registers on both the supply and return sides.

After the registers are sealed we attached the duct tester to either the unit itself or a main return.

The ducts are then depressurized to 25 Pascals. With the ducts at this pressure, we can use the nanometer to measure the duct leakage.

Schedule Your Duct Leakage Test in New Providence, NJ

Ensure your HVAC system is efficient, compliant, and performing at its best with professional duct leakage test in New Providence, NJ. Whether you’re a homeowner improving home comfort or a contractor finishing required inspections, our certified team delivers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and supply on-site support to help you pass your test, curb energy waste, and maintain your HVAC system’s long-term performance.

Serving homeowners, builders, and contractors across New Providence, NJ with dependable and energy-efficient testing solutions.