Duct Leakage Test in Penns Park, PA

How a Duct Leakage Test Is Conducted

To begin a duct leakage test in Penns Park, PA, your technician will seal off all supply and return registers except for the main return or the air handler. A specially calibrated fan known as a duct blaster is then put in place at the opening. It depressurizes the ductwork so escaping air can be accurately identified.

The duct blaster pairs with a precision pressure sensor to measure airflow and identify leak locations in the ducts without disrupting your home. A duct leakage test — sometimes referred to as a duct blaster test — uncovers air leaks in your ductwork so you can determine the ideal sealing approach.

duct leakage test is fast, clean, and comfortable for residents throughout the process. Most tests in Penns Park, PA are completed within 30 to 60 minutes, and the improvements can benefit your home’s comfort and efficiency for years.

How to Measure Duct Leakage

Duct leakage is defined in cubic feet per minute (CFM) per 100 square feet of conditioned space within the structure. Your technician uses a nanometer to monitor tiny pressure fluctuations that indicate how much air is leaking through the ducts. Understanding this number gives you insight into problem areas, helps you plan improvements, and ensures your home meets local energy code requirements in Penns Park, PA.

Cost of Excessive Duct Leakage

If your energy bills are unusually high, your rooms feel unevenly heated or cooled, or your HVAC system needs frequent repairs, duct leakage could be the issue. According to ENERGY STAR, homes with leaky ducts routinely lose 20% to 30% of conditioned air. Hot or cold air entering from outside increases the workload on your HVAC system, leading to higher energy bills and a drop in comfort.

Overworked equipment also brings more system failures and higher repair expenses. Proper duct sealing helps support the long-term durability of your HVAC system, lengthening its lifespan and minimizing ongoing maintenance demands.

Duct leaks can also introduce dust, mold spores, moisture, and additional contaminants into the duct system. This can worsen allergy reactions, negatively affect indoor air quality, and contribute to costly hidden structural damage over the years.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC ensures that new homes are built with duct systems sealed entirely using efficient materials such as mastic, foil tape, and insulation. But what about leaks that lie far within enclosed wall or ceiling spaces?

Aerosol sealing technology (AeroSeal) helps target hard-to-reach openings deep within ducts. To begin this method, every vent is sealed except for one access opening. The HVAC unit is isolated, and a machine is installed onto the duct system. It pressurizes the ducts and sends out a fine aerosol mist that seals tiny openings traditional sealing cannot reach.

This method excels at sealing small to medium leaks. However, bigger holes often must be sealed manually with mastic and tape. Technicians perform pre- and post-aerosol sealing duct leakage tests to measure the improvement and confirm treatment effectiveness.

Common Areas of Duct Leakage

The most common area where ducts leak air is around the joints. Ductwork uses several metal parts pressed together with tight fittings and metal bands, though these points are rarely airtight.

As your HVAC system warms and cools over the seasons, the ductwork expands and then contracts. Over time, this movement makes joints shift and loosen, forming gaps and leaks — which is why a duct leakage test is advised for homes old and new in Penns Park, PA.

Many energy auditors assess duct leakage by touching the ductwork and using a small tool to check the width of gaps where joints connect. If your duct system is missing mastic and approved tape sealing, there’s a significant chance that air leakage is happening.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system must read under 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet without the air handler. For new construction, the duct leakage test must be passed prior to the home being approved for an occupancy certificate.

If your home in Penns Park, PA doesn’t pass its duct leakage evaluation, you’re likely paying more for temperature control — and contributing to long-term HVAC strain. Meeting the 3–4 CFM requirement is fundamental not only for code adherence but for boosting your home’s long-term efficiency and comfort.

Your technician will also provide skilled recommendations to resolve leakage problems so you can reach a passing score, decrease energy costs, and improve home performance.

Local Energy Audits — affordable duct leakage test in Penns Park, PA

Local Energy Audits proudly serves homeowners, contractors, and builders throughout Penns Park, PA and nearby regions. We specialize in uncovering duct leakage and energy inefficiencies using both blower door tests and duct leakage tests. Whether you’re starting a new build or improving a current home, we’re here to assist.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.