Duct Leakage Test in Pennsburg, PA

Ensure your HVAC system operates efficiently and meets local energy codes with professional duct leakage test in Pennsburg, PA. Our certified technicians inspect and measure air leakage in ductwork, enabling homeowners and builders to boost comfort, prevent energy waste, and adhere to state guidelines.

Why Duct Leakage Test is Important In Pennsburg, PA

States and municipalities have adopted the 2015 IECC, International Energy Conservation Code for single-family buildings and the 2018 International Energy Conservation Code for multi-family buildings. The change will create several important implications for home builders and HVAC contractors operating within the state. A Duct Leakage Test in addition to a Blower Door Test is now required for new construction and remodeled homes under the 2015 rules. Did you know that ducts are a significant source of air leakage in residential properties across Pennsylvania, New Jersey, and Delaware? Leaked air can cause higher energy expenses, burden your HVAC system, and push dust and insulation into different areas of your home. This makes duct leakage test crucial for new and old homes alike. Keep reading to learn why duct leakage test is important and how you can benefit from them.

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How a Duct Leakage Test Is Conducted

To initiate a duct leakage test in Pennsburg, PA, your technician seals all supply and return registers, leaving only the main return or air handler open. A specially calibrated fan, known as a duct blaster, is then attached to the opening. The purpose of this fan is to depressurize the duct system, creating the ideal conditions to identify where air is escaping.

The duct blaster, combined with a precision pressure sensor, measures airflow and detects leaks in the duct system without causing any disturbance in your home. A duct leakage test — often referred to as a duct blaster test — identifies air loss in your ducts, allowing you to find the most effective ways to seal them.

duct leakage test is rapid, clean, and performed without inconvenience to residents. Most tests in Pennsburg, PA take between 30 and 60 minutes, and the improvements they deliver can elevate comfort and efficiency for years ahead.

How to Measure Duct Leakage

Duct leakage is measured in cubic feet per minute (CFM) per 100 square feet of conditioned space. Your technician uses a nanometer to measure tiny pressure changes, revealing how much air is escaping through the ducts. Understanding this number helps you spot leakage issues, evaluate corrective measures, and determine if your home is meeting local energy code requirements in Pennsburg, PA.

Cost of Excessive Duct Leakage

If your home suffers from costly utility bills, uneven comfort levels, or persistent HVAC repairs, duct leakage may be contributing. According to ENERGY STAR, the typical home loses between 20% and 30% of its conditioned air due to duct leaks. Hot or cold outside air entering your system forces your HVAC system to work harder, driving up energy costs and reducing comfort.

Overworked equipment also makes breakdowns more common and repairs more expensive. Proper duct sealing helps promote the long-term integrity of your HVAC system, extending its lifespan and limiting continued maintenance needs.

Duct leaks can also pull dust, mold spores, excess moisture, and various contaminants into the duct system. This can worsen allergy flare-ups, reduce indoor air quality, and cause long-term structural deterioration behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC enforces that new homes incorporate fully sealed ducts made with modern, energy-efficient materials including mastic, foil tape, and insulation. But what if leaks are concealed deep inside the structure of your walls or ceilings?

Aerosol sealing technology (AeroSeal) helps seal hard-to-find openings within the duct system. To use this method, technicians seal all vents except one access point. The HVAC system is isolated, and a machine is hooked up to the duct system. It pressurizes the ducts and sends a fine aerosol sealant through the system, closing small gaps that normal sealing approaches can’t reach.

This method provides strong results for small and medium leaks. However, significant openings may still require mastic and tape by hand. Technicians carry out leakage testing prior to and after aerosol sealing to observe the reduction and ensure treatment success.

Common Areas of Duct Leakage

The most common area where ducts leak air is around the joints. Ductwork uses several metal parts pressed together with tight fittings and metal bands, though these points are rarely airtight.

As your HVAC system operates in both heating and cooling modes year-round, the ducts continuously expand and contract. Over time, this movement leads the joints to loosen, resulting in gaps and leaks — making a duct leakage test important for new and older homes in Pennsburg, PA.

Many energy auditors check for leaks by feeling along the ductwork and using a small tool to gauge the size of gaps between joints. If your duct system hasn’t been finished with mastic and approved tape, leaks are highly likely.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system is required to measure under 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet when it isn’t installed. For new construction, a passing duct leakage test is mandatory before a home can be granted an occupancy certificate.

If your home in Pennsburg, PA doesn’t receive a passing duct leakage result, you are likely overpaying for heating and cooling — and putting significant long-term strain on your HVAC setup. Meeting the 3–4 CFM requirement is critical not just for code compliance, but also for defending your home’s comfort and energy performance.

Your technician will also provide professional insights on resolving leakage issues so you can achieve a passing score, lower your utility costs, and optimize home performance.

Local Energy Audits — affordable duct leakage test in Pennsburg, PA

Local Energy Audits proudly serves homeowners, contractors, and builders throughout Pennsburg, PA and nearby regions. We specialize in finding duct leakage and energy inefficiencies through blower door tests and duct leakage tests. Whether you’re constructing a new home or upgrading an older one, we’re ready to assist.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by securing duct mask tape over every duct and register on the supply and return sides.

After the registers are sealed, we attach the duct tester to either the unit itself or a main return.

The ducts are then depressurized to a Pascal of 25. With the ducts depressurized we can use the nanometer to get a reading of the duct leakage.

Schedule Your Duct Leakage Test in Pennsburg, PA

Ensure your HVAC system functions efficiently, adheres to codes, and stays in top condition through reliable duct leakage test in Pennsburg, PA. Whether you’re a homeowner focused on improving comfort or a contractor finalizing inspection requirements, our certified team delivers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and provide hands-on guidance to help you pass your test, reduce wasted energy, and ensure the long-term health of your HVAC system.

📞 Call 888-213-3975 ✉️ Request a Quote

Serving homeowners, builders, and contractors across Pennsburg, PA with dependable and energy-efficient testing solutions.