Duct Leakage Test in Pennsburg, PA

Make sure your HVAC system is performing efficiently and meeting local standards with thorough duct leakage test in Pennsburg, PA. Our certified technicians identify and quantify air leaks in duct systems so homeowners and builders can optimize comfort, reduce energy waste, and meet state-level requirements.

Why Duct Leakage Test is Important In Pennsburg, PA

Many states and municipalities oversee single-family buildings under the 2015 IECC, International Energy Conservation Code and multi-family buildings under the 2018 International Energy Conservation Code. The change will result in significant implications for home builders and HVAC contractors doing business in the state. A Duct Leakage Test paired with a Blower Door Test is now expected for newly constructed and remodeled homes in accordance with the 2015 code requirements. Did you know that ducts are a significant source of air leakage in residential properties across Pennsylvania, New Jersey, and Delaware? Leaked air can drive up your utility costs, tax your HVAC equipment, and circulate insulation debris and dust throughout your home. This makes duct leakage test an essential part of maintaining both new and older homes. Keep reading to discover why duct leakage test is important and how it can support your home.

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How a Duct Leakage Test Is Conducted

To conduct a proper duct leakage test in Pennsburg, PA, your technician first seals all supply and return registers except the main return or air handler. A calibrated duct blaster is then mounted to the opening. By depressurizing the duct system, it creates ideal conditions for detecting air leaks.

The duct blaster pairs with a precision pressure sensor to measure airflow and identify leak locations in the ducts without disrupting your home. A duct leakage test — also called a duct blaster test — locates the points where duct air escapes, helping you implement the right sealing solution.

duct leakage test is efficient, mess-free, and completely non-intrusive for residents. Most tests in Pennsburg, PA take just 30 to 60 minutes, and the resulting improvements can enhance your home’s comfort and efficiency long-term.

How to Measure Duct Leakage

Duct leakage is assessed using cubic feet per minute (CFM) per 100 square feet of conditioned space. Your technician uses a nanometer to register small pressure differences, which help calculate how much air is leaking from the ducts. Understanding this number lets you identify inefficiencies, weigh improvement options, and confirm your home’s compliance with local energy code requirements in Pennsburg, PA.

Cost of Excessive Duct Leakage

If you’re facing higher energy bills, uneven heating or cooling, or recurring HVAC repairs, duct leakage could be to blame. According to ENERGY STAR, many homes lose as much as 20% to 30% of conditioned air through duct leaks. When your system pulls in hot or cold outdoor air, the HVAC unit has to work harder, driving up energy usage and reducing comfort indoors.

Overworked equipment also leads to more breakdowns and costly repairs. Proper duct sealing helps strengthen the long-term function of your HVAC system, improving its lifespan and reducing ongoing maintenance costs.

Duct leaks can also cause dust, mold spores, and excess moisture — along with other contaminants — to infiltrate the duct system. This can aggravate allergies, lower indoor air quality, and eventually lead to costly structural damage hidden behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC sets a requirement that all new homes feature ducts sealed completely with modern materials like mastic, foil tape, and insulation. But what if some leaks are hidden within the depths of your walls or ceilings?

Aerosol sealing technology (AeroSeal) helps target hard-to-reach openings deep within ducts. To carry out this method, every vent is sealed except a single access point. The HVAC system is separated, and a machine is attached to the duct system. It pressurizes the ducts and releases a delicate aerosol sealant that settles into small gaps and holes traditional techniques can’t access.

This method works very well for small to medium leaks. However, larger openings may still need to be sealed manually with mastic and tape. Technicians do a duct leakage test before and after aerosol sealing to calculate how much leakage has been reduced and validate the results.

Common Areas of Duct Leakage

The most typical location for air to escape from ducts is at the joints. Duct systems are built from multiple metal pieces pressed together with tight fittings and metal bands, but these joints are seldom completely airtight.

As your HVAC system moves through annual heating and cooling cycles, the ductwork expands and then contracts. Over time, this movement leads to joint loosening, generating gaps and leaks — a clear reason duct leakage test is recommended for new and older homes in Pennsburg, PA.

Many energy auditors look for leaks by feeling the ducts and using a small tool to evaluate how wide the gaps at the joints are. If your duct system was never sealed using mastic and approved tape, there is a high probability that air leakage is present.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system has to measure below 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet without the air handler. For new construction, passing the duct leakage test is a necessary step before securing an occupancy certificate.

If your home in Pennsburg, PA doesn’t achieve a passing duct leakage score, you’re likely overspending on heating and cooling — and putting extended strain on your HVAC unit. Meeting the 3–4 CFM requirement is fundamental not only for code adherence but for boosting your home’s long-term efficiency and comfort.

Your technician will also give informed guidance on addressing leakage problems, enabling you to pass the test, reduce energy bills, and enhance your home’s performance.

Local Energy Audits — affordable duct leakage test in Pennsburg, PA

Local Energy Audits proudly delivers services across Pennsburg, PA and the surrounding neighborhoods. We specialize in revealing duct leakage and energy inefficiencies through blower door and duct leakage test. Whether your project is new or existing, we’re here to assist.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by covering all ducts and registers with duct mask tape on both the supply and return sides.

After the registers are sealed, we fasten the duct tester to the unit or to a main return.

The ducts are then depressurized to 25 Pascals. With this pressure applied, we use the nanometer to measure how much leakage is present.

Schedule Your Duct Leakage Test in Pennsburg, PA

Ensure your HVAC system continues to perform efficiently, meets compliance, and runs at its best with specialized duct leakage test in Pennsburg, PA. Whether you’re a homeowner aiming for better comfort or a contractor completing final approval, our certified team ensures fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and provide on-site assistance to help you pass your test, cut down on energy waste, and extend the long-term health of your HVAC system.

📞 Call 888-213-3975 ✉️ Request a Quote

Serving homeowners, builders, and contractors across Pennsburg, PA with dependable and energy-efficient testing solutions.