Duct Leakage Test in Philadelphia, PA

How a Duct Leakage Test Is Conducted

To start the duct testing process in Philadelphia, PA, the technician seals all supply and return registers except for the main return or the air handler. A specially calibrated device known as a duct blaster is then attached to the duct opening. Its purpose is to depressurize the system so that escaping air can be detected.

The duct blaster uses its precision pressure sensor partner to measure airflow and uncover duct leaks without causing any home disruption. A duct leakage test — often described as a duct blaster test — identifies leaking areas in your ducts so you can determine the most efficient sealing fix.

duct leakage test is hassle-free, clean, and won’t interfere with residents’ daily routines. Most tests in Philadelphia, PA are done in about 30 to 60 minutes, and the resulting enhancements can support your home’s comfort and efficiency for many years.

How to Measure Duct Leakage

Duct leakage is evaluated in cubic feet per minute (CFM) per 100 square feet of conditioned space inside the home. Your technician uses a nanometer to measure tiny pressure changes, revealing how much air is escaping through the ducts. Understanding this number lets you identify inefficiencies, weigh improvement options, and confirm your home’s compliance with local energy code requirements in Philadelphia, PA.

Cost of Excessive Duct Leakage

If you notice high energy costs, hot and cold spots, or ongoing HVAC repairs, duct leakage might be the underlying problem. According to ENERGY STAR, many homes lose as much as 20% to 30% of conditioned air through duct leaks. If hot or cold air from outdoors enters your system, your HVAC works harder than necessary, causing energy costs to rise and comfort to fall.

Overworked equipment also results in more frequent breakdowns and expensive repair bills. Proper duct sealing helps ensure the long-term stability of your HVAC system, extending its lifespan and reducing future maintenance work.

Duct leaks can also let dust, mold spores, moisture, and other pollutants enter the duct system. This can make allergies worse, impact indoor air quality, and result in costly structural damage behind walls or ceilings as time passes.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires newly built homes to install fully sealed duct systems using advanced materials like mastic, foil tape, and quality insulation. But what if the leaks you’re dealing with are deep inside the walls or ceilings?

Aerosol sealing technology (AeroSeal) provides a way to seal concealed openings inside the duct system. To use this method, technicians seal all vents except one access point. The HVAC system is isolated, and a machine is hooked up to the duct system. It pressurizes the ducts and distributes a fine aerosolized sealant that seals small openings traditional methods cannot reach.

This method handles small to medium leaks very effectively. However, large openings may still require traditional mastic and tape sealing. Technicians complete before-and-after duct leakage tests to measure leakage reduction and ensure the aerosol sealing was effective.

Common Areas of Duct Leakage

The most typical place for ducts to lose air is at the joints. Ductwork consists of different metal sections pressed together with tight fittings and metal bands, yet these joints are not usually airtight.

As your HVAC system runs through seasonal heating and cooling, the ducts experience ongoing expansion and contraction. Over time, this movement causes the joints to loosen, creating gaps and leaks — which is why a duct leakage test is recommended for both new and older homes in Philadelphia, PA.

Many energy auditors examine duct leakage by touching the ducts and using a small tool to measure the gap width between joints. If your duct system was not sealed with mastic and approved tape, there’s a high likelihood that air is leaking.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system should come out under 4 CFM per 100 square feet in tests with the air handler, or 3 CFM per 100 square feet without the air handler. For new construction, you must pass a duct leakage test before the home can be approved for an occupancy certificate.

If your home in Philadelphia, PA cannot pass a duct leakage test, you are likely wasting money on heating and cooling — and causing long-term wear on your HVAC system. Meeting the 3–4 CFM requirement is needed not only for passing inspections, but also for improving home comfort and energy efficiency.

Your technician will also recommend effective ways to fix leakage issues so you can earn a passing score, save on utilities, and improve home performance.

Local Energy Audits — affordable duct leakage test in Philadelphia, PA

Local Energy Audits proudly provides service to homeowners and builders throughout Philadelphia, PA and the surrounding region. We specialize in diagnosing duct leakage and energy inefficiencies through blower door and duct leakage test. Whether your home is new or existing, we’re ready to help.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.