Duct Leakage Test in Plainfield, NJ

Ensure your HVAC system is sealed, efficient, and fully compliant with local regulations through duct leakage test in Plainfield, NJ. Our certified technicians analyze and measure duct leaks to assist homeowners and builders in improving comfort, reducing energy waste, and fulfilling state requirements.

Why Duct Leakage Test is Important In Plainfield, NJ

States and municipalities now follow the 2015 IECC, International Energy Conservation Code for single-family residences, as well as the 2018 International Energy Conservation Code for multi-family structures. The change will present notable implications for home builders and HVAC contractors active throughout the state. A Duct Leakage Test along with a Blower Door Test is now required for any newly constructed or remodeled home as outlined in the 2015 regulations. Did you know that ductwork often causes some of the highest levels of air leakage in homes throughout Pennsylvania, New Jersey, and Delaware? Leaked air can cause your energy bills to rise, strain your HVAC system, and move dust and insulation around your living spaces. This makes duct leakage test a key step for new and older homes alike. Read ahead to see why duct leakage test is needed and what advantages it offers.

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How a Duct Leakage Test Is Conducted

To start conducting a duct leakage test in Plainfield, NJ, the technician seals all supply and return registers other than the main return or the air handler. A calibrated duct blaster is then mounted to the opening. By depressurizing the duct system, it creates ideal conditions for detecting air leaks.

The duct blaster, working hand in hand with a precision pressure sensor, measures airflow and identifies leaks in the ductwork without impacting your home. A duct leakage test — also known as a duct blaster test — pinpoints where air is escaping from your ducts, helping you choose the best sealing methods.

duct leakage test is quick, clean, and non-intrusive for residents. Most tests in Plainfield, NJ take just 30 to 60 minutes, and the resulting improvements can enhance your home’s comfort and efficiency long-term.

How to Measure Duct Leakage

Duct leakage is quantified in cubic feet per minute (CFM) for each 100 square feet of conditioned living space. Your technician uses a nanometer to read small pressure variations, helping determine the volume of air escaping through the ducts. Understanding this number allows you to pinpoint problem areas, assess needed improvements, and confirm whether your home satisfies local energy code requirements in Plainfield, NJ.

Cost of Excessive Duct Leakage

If elevated utility bills, shifting temperatures, or repeated HVAC issues occur in your home, duct leakage may be the factor behind them. According to ENERGY STAR, many homes lose as much as 20% to 30% of conditioned air through duct leaks. Air from outside—whether hot or cold—entering your system forces your HVAC to work harder, increasing utility bills and reducing indoor comfort.

Overworked equipment also puts extra stress on the system, resulting in breakdowns and increased repair costs. Proper duct sealing helps enhance the long-term resilience of your HVAC system, lengthening its lifespan and cutting overall maintenance needs.

Duct leaks can also introduce dust, mold spores, excess humidity, and other contaminants into the duct system. This can worsen allergy conditions, affect indoor air quality, and result in costly damage forming behind walls or ceilings over time.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires newly built homes to install fully sealed duct systems using advanced materials like mastic, foil tape, and quality insulation. But what about leaks that occur deep behind walls or ceilings out of sight?

Aerosol sealing technology (AeroSeal) allows technicians to seal leaks located inside inaccessible parts of ductwork. To begin this method, every vent is sealed except for one access opening. The HVAC unit is isolated, and a machine is installed onto the duct system. It pressurizes the ducts and emits a fine aerosolized sealant designed to fill small leaks unreachable with standard sealing.

This method is highly effective for small to medium leaks. However, large openings may still require manual sealing with mastic and tape. Technicians perform pre- and post-aerosol sealing duct leakage tests to measure the improvement and confirm treatment effectiveness.

Common Areas of Duct Leakage

The most common spot where air escapes in duct systems is the joints. Ductwork features several metal pieces pressed together using tight fittings and metal bands, though these areas are seldom airtight.

As your HVAC system provides heating and cooling year-round, the ducts repeatedly expand and contract. Over time, this movement leads to joint loosening, generating gaps and leaks — a clear reason duct leakage test is recommended for new and older homes in Plainfield, NJ.

Many energy auditors examine duct leakage by touching the ducts and using a small tool to measure the gap width between joints. If your duct system has not received sealing with mastic and approved tape, leakage is very probable.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system should fall under 4 CFM per 100 square feet with the air handler, or 3 CFM per 100 square feet when the air handler is absent. For new construction, the duct leakage test must be passed prior to the home being approved for an occupancy certificate.

If your home in Plainfield, NJ does not meet the duct leakage requirement, you’re likely paying elevated heating and cooling costs — and overburdening your HVAC system. Meeting the 3–4 CFM requirement is key not only for staying code-compliant but for maintaining energy efficiency and consistent comfort in your home.

Your technician will also give professional advice on resolving leakage issues to help you achieve a passing score, cut down utility bills, and boost your home’s performance.

Local Energy Audits — affordable duct leakage test in Plainfield, NJ

Local Energy Audits proudly offers services throughout Plainfield, NJ and neighboring areas. We specialize in identifying and addressing duct leakage and energy inefficiencies using blower door tests and duct leakage tests. Whether you’re constructing a new home or optimizing an existing one, we’re here to help.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins with the technician sealing all ducts and registers using duct mask tape across the supply and return sides.

After the registers are sealed, we position the duct tester on the HVAC unit or on a primary return.

The ducts are then depressurized to 25 Pascals. With the ducts at this pressure, we can use the nanometer to measure the duct leakage.

Schedule Your Duct Leakage Test in Plainfield, NJ

Ensure your HVAC system is efficient, compliant, and performing at its best with professional duct leakage test in Plainfield, NJ. Whether you’re a homeowner improving home comfort or a contractor finishing required inspections, our certified team delivers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and offer on-site expertise to help you pass your test, reduce unnecessary energy loss, and protect your HVAC system over the long term.

Serving homeowners, builders, and contractors across Plainfield, NJ with dependable and energy-efficient testing solutions.