Duct Leakage Test in Sadsburyville, PA

Keep your HVAC system energy-efficient and up to code with accurate duct leakage test in Sadsburyville, PA. Our certified technicians assess and measure air leaks in ducts to help homeowners and builders increase comfort, reduce energy inefficiencies, and ensure state compliance.

Why Duct Leakage Test is Important In Sadsburyville, PA

Across the country, states and municipalities enforce the 2015 IECC, International Energy Conservation Code for single-family buildings and the 2018 International Energy Conservation Code for multi-family buildings. The change will introduce meaningful implications for home builders and HVAC contractors active in the state. A Duct Leakage Test and a Blower Door Test are now mandatory for newly built or renovated homes under the 2015 regulations. Did you know that ductwork often causes some of the highest levels of air leakage in homes throughout Pennsylvania, New Jersey, and Delaware? Leaked air can raise utility expenses, overburden your HVAC system, and push insulation material and dust through every area of your home. This makes duct leakage test essential for both new and older homes. Continue reading to understand why duct leakage test matters and how it can benefit you.

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How a Duct Leakage Test Is Conducted

To commence a duct leakage test in Sadsburyville, PA, your technician will seal every supply and return register except the primary return or air handler. A duct blaster — a specially calibrated fan — is then connected to the opening. It depressurizes the duct system to expose areas where air is leaking.

The duct blaster collaborates with a precision pressure sensor to evaluate airflow and locate leaks throughout the ductwork without disturbing your household. A duct leakage test — often described as a duct blaster test — identifies leaking areas in your ducts so you can determine the most efficient sealing fix.

duct leakage test is fast, clean, and comfortable for residents throughout the process. Most tests in Sadsburyville, PA take 30 to 60 minutes to complete, and the benefits to comfort and efficiency can endure for years.

How to Measure Duct Leakage

Duct leakage is recorded in cubic feet per minute (CFM) per 100 square feet of the conditioned portion of the home. Your technician uses a nanometer to monitor tiny pressure fluctuations that indicate how much air is leaking through the ducts. Understanding this number helps you spot leakage issues, evaluate corrective measures, and determine if your home is meeting local energy code requirements in Sadsburyville, PA.

Cost of Excessive Duct Leakage

If your home suffers from costly utility bills, uneven comfort levels, or persistent HVAC repairs, duct leakage may be contributing. According to ENERGY STAR, many homes lose as much as 20% to 30% of conditioned air through duct leaks. Hot or cold air entering from outside increases the workload on your HVAC system, leading to higher energy bills and a drop in comfort.

Overworked equipment also results in more frequent breakdowns and expensive repair bills. Proper duct sealing helps uphold the long-term performance of your HVAC system, stretching its lifespan and decreasing routine maintenance demands.

Duct leaks can also introduce dust, mold spores, moisture, and additional contaminants into the duct system. This can trigger more severe allergies, diminish indoor air quality, and create expensive structural problems behind walls or ceilings over time.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires new homes to have fully sealed duct systems using modern, energy-efficient materials such as mastic, foil tape, and insulation. But what about leaks that lie far within enclosed wall or ceiling spaces?

Aerosol sealing technology (AeroSeal) makes it possible to seal leaks found deep within the ductwork. To perform the process, technicians seal all vents but leave one access point open. The HVAC system is isolated, and a machine is connected to the duct system. It pressurizes the ducts and distributes an ultra-fine aerosol sealant to fill small gaps and holes that manual sealing methods can’t access.

This method seals small to medium leaks effectively. However, large gaps may still call for manual sealing using mastic and tape. Technicians run leakage tests both before and after aerosol sealing to gauge how much air loss decreased and confirm proper results.

Common Areas of Duct Leakage

The most frequent point of air leakage in ductwork is the joints. Multiple metal parts are pressed together using tight fittings and metal bands, although these junctions are seldom airtight.

As your HVAC system transitions between warm and cool air throughout the year, the ducts expand and contract. Over time, this movement weakens joint connections, producing gaps and leaks — making duct leakage test essential for both new and older homes in Sadsburyville, PA.

Many energy auditors verify duct leakage by feeling around the ducts and using a small tool to assess the opening size at the joints. If your duct system lacks sealing with mastic and approved tape, there is a strong chance that leakage is present.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system needs to be under 4 CFM per 100 square feet when the air handler is installed, or 3 CFM per 100 square feet when it isn’t. For new construction, the home must pass a duct leakage test before qualifying for an occupancy certificate.

If your home in Sadsburyville, PA does not pass its duct leakage inspection, you’re likely paying higher heating and cooling bills — and stressing your HVAC system over time. Meeting the 3–4 CFM requirement is key not only for staying code-compliant but for maintaining energy efficiency and consistent comfort in your home.

Your technician will also share expert solutions for tackling leakage problems so you can pass the test, cut down utility expenses, and improve overall comfort and efficiency.

Local Energy Audits — affordable duct leakage test in Sadsburyville, PA

Local Energy Audits is honored to serve customers in Sadsburyville, PA and all surrounding areas. We specialize in detecting duct leakage and reducing energy inefficiencies using blower door and duct leakage test. Whether you’re creating a new home or improving an existing one, we’re here to assist.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins with all ducts and registers being sealed using duct mask tape on the supply and return sides.

After the registers are sealed we attached the duct tester to either the unit itself or a main return.

The ducts are then set to a depressurized pressure of 25 Pascals. Once there, we use the nanometer to capture the leakage reading.

Schedule Your Duct Leakage Test in Sadsburyville, PA

Ensure your HVAC system remains efficient, code-compliant, and functioning optimally with skilled duct leakage test in Sadsburyville, PA. Whether you’re a homeowner increasing comfort or a contractor completing a necessary inspection, our certified team offers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and deliver on-site guidance to help you pass your test, limit energy waste, and preserve your HVAC system’s long-term health.

Serving homeowners, builders, and contractors across Sadsburyville, PA with dependable and energy-efficient testing solutions.