Duct Leakage Test in Sadsburyville, PA

Make sure your HVAC system performs at its best and satisfies local energy standards with certified duct leakage test in Sadsburyville, PA. Our certified technicians discover and measure air leaks in ductwork so homeowners and builders can achieve better comfort, cut down on energy waste, and meet state compliance needs.

Why Duct Leakage Test is Important In Sadsburyville, PA

Many states and municipalities oversee single-family buildings under the 2015 IECC, International Energy Conservation Code and multi-family buildings under the 2018 International Energy Conservation Code. The change will present notable implications for home builders and HVAC contractors active throughout the state. A Duct Leakage Test plus the required Blower Door Test are now necessary for newly built or remodeled homes in line with the 2015 regulations. Did you know that improperly sealed ducts account for a major portion of air leakage in homes across Pennsylvania, New Jersey, and Delaware? Leaked air can drive up energy bills, put extra stress on your HVAC system, and circulate dust and insulation throughout your living space. This makes duct leakage test essential for both new and older homes. Continue reading to understand why duct leakage test matters and how it can benefit you.

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How a Duct Leakage Test Is Conducted

To set up a duct leakage test in Sadsburyville, PA, the technician begins by sealing all supply and return registers, leaving only the air handler or main return open. A specially calibrated duct blaster fan is then connected to the opening. This fan depressurizes the ducts to help locate where air is escaping.

The duct blaster functions with a precision pressure sensor to analyze airflow and spot leaks in the duct system without affecting your home’s comfort. A duct leakage test — sometimes called a duct blaster test — detects air loss in the duct system, allowing you to apply the most suitable sealing solutions.

duct leakage test is quick, neat, and intentionally non-intrusive for anyone living in the home. Most tests in Sadsburyville, PA take around 30 to 60 minutes, but the efficiency and comfort improvements can last for many years.

How to Measure Duct Leakage

Duct leakage is evaluated in cubic feet per minute (CFM) per 100 square feet of conditioned space inside the home. Your technician uses a nanometer to identify subtle pressure differences, helping determine how much air is leaking from the ducts. Understanding this number allows you to highlight problem zones, explore improvement possibilities, and confirm compliance with local energy code requirements in Sadsburyville, PA.

Cost of Excessive Duct Leakage

If you’re seeing higher energy bills, irregular heating or cooling, or frequent HVAC malfunctions, duct leakage may be at fault. According to ENERGY STAR, the average duct system loses between 20% and 30% of its conditioned air due to leaks. Hot or cold air entering from outside increases the workload on your HVAC system, leading to higher energy bills and a drop in comfort.

Overworked equipment also brings more system failures and higher repair expenses. Proper duct sealing helps strengthen the long-term function of your HVAC system, improving its lifespan and reducing ongoing maintenance costs.

Duct leaks can also allow dust, mold spores, excess moisture, and other contaminants into the duct system. This can trigger more severe allergies, diminish indoor air quality, and create expensive structural problems behind walls or ceilings over time.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC states that new homes must have duct systems sealed completely with energy-efficient products such as mastic, foil tape, and insulation. But what if the leaks are buried far inside your walls or ceilings?

Aerosol sealing technology (AeroSeal) makes it possible to seal leaks found deep within the ductwork. To implement this method, every vent is covered except one access point. The HVAC system is isolated, and a machine is connected to the duct system. It pressurizes the ducts and distributes a fine aerosolized sealant that seals small openings traditional methods cannot reach.

This method is effective for addressing small to medium leaks. However, larger holes still need manual sealing with mastic and tape. Technicians perform pre- and post-aerosol sealing duct leakage tests to measure the improvement and confirm treatment effectiveness.

Common Areas of Duct Leakage

The most likely place for ducts to leak air is through their joints. Ductwork involves multiple metal pieces pressed together with secure fittings and metal bands, yet these connections are rarely perfectly airtight.

As your HVAC system moves through annual heating and cooling cycles, the ductwork expands and then contracts. Over time, this movement gradually loosens the joints, creating leaks and gaps — highlighting the importance of duct leakage test in both new and older homes in Sadsburyville, PA.

Many energy auditors look for leaks by feeling the ducts and using a small tool to evaluate how wide the gaps at the joints are. If your duct system lacks proper sealing with mastic and approved tape, there is a high chance that leakage is taking place.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system must come in under 4 CFM per 100 square feet with the air handler, or 3 CFM per 100 square feet when the air handler is removed. For new construction, the duct leakage test must be passed prior to the home being approved for an occupancy certificate.

If your home in Sadsburyville, PA does not pass a duct leakage test, you are likely paying more than necessary for heating and cooling — and placing long-term strain on your HVAC equipment. Meeting the 3–4 CFM requirement is key not only for staying code-compliant but for maintaining energy efficiency and consistent comfort in your home.

Your technician will also advise you on the best ways to address leakage issues so you can pass the test, reduce utility bills, and enhance your home’s efficiency.

Local Energy Audits — affordable duct leakage test in Sadsburyville, PA

Local Energy Audits is proud to serve customers across Sadsburyville, PA and the nearby communities. We specialize in revealing duct leakage and energy inefficiencies through blower door and duct leakage test. Whether your project is new or existing, we’re here to assist.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins with all ducts and registers being sealed using duct mask tape on the supply and return sides.

After the registers are sealed, we hook the duct tester to the HVAC unit or a main return.

The ducts are then depressurized to 25 Pascals. With the ducts at this pressure, we can use the nanometer to measure the duct leakage.

Schedule Your Duct Leakage Test in Sadsburyville, PA

Ensure your HVAC system achieves strong efficiency, full compliance, and dependable operation with precise duct leakage test in Sadsburyville, PA. Whether you’re a homeowner optimizing comfort or a contractor completing mandatory inspections, our certified team ensures fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and offer on-site guidance to help you pass your test, improve energy efficiency, and safeguard your HVAC system’s long-term health.

Serving homeowners, builders, and contractors across Sadsburyville, PA with dependable and energy-efficient testing solutions.