Duct Leakage Test in Souderton, PA

Ensure long-term HVAC performance and code compliance with expert duct leakage test in Souderton, PA. Our certified technicians find and measure ductwork air leaks, allowing homeowners and builders to improve indoor comfort, reduce energy waste, and satisfy state standards.

Why Duct Leakage Test is Important In Souderton, PA

In many jurisdictions, the 2015 IECC, International Energy Conservation Code governs single-family buildings, while the 2018 IECC applies to multi-family buildings. The change will lead to several key implications for home builders and HVAC contractors working across the state. A Duct Leakage Test and a required Blower Door Test are now part of the compliance process for new construction and remodeled homes under the 2015 regulations. Did you know that duct systems contribute heavily to air leakage in homes throughout Pennsylvania, New Jersey, and Delaware? Leaked air can push your energy bills higher, pressure your HVAC system, and spread dust and insulation inside your house. This makes duct leakage test an essential part of maintaining both new and older homes. Keep reading to discover why duct leakage test is important and how it can support your home.

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How a Duct Leakage Test Is Conducted

To conduct a proper duct leakage test in Souderton, PA, your technician first seals all supply and return registers except the main return or air handler. A specially calibrated fan called a duct blaster is then connected to the opening. This fan depressurizes the duct system, making it easier to pinpoint exactly where air is leaking.

The duct blaster works together with a precision pressure sensor to measure airflow and pinpoint leaks in the ductwork without disturbing your home. A duct leakage test — sometimes referred to as a duct blaster test — uncovers air leaks in your ductwork so you can determine the ideal sealing approach.

duct leakage test is straightforward, clean, and designed to be non-intrusive for residents. Most tests in Souderton, PA finish within 30 to 60 minutes, and the benefits to your home’s comfort and efficiency can last for years.

How to Measure Duct Leakage

Duct leakage is recorded in cubic feet per minute (CFM) per 100 square feet of the conditioned portion of the home. Your technician uses a nanometer to identify subtle pressure differences, helping determine how much air is leaking from the ducts. Understanding this number helps you detect issues, explore potential fixes, and determine if your home aligns with local energy code requirements in Souderton, PA.

Cost of Excessive Duct Leakage

If you’re facing higher energy bills, uneven heating or cooling, or recurring HVAC repairs, duct leakage could be to blame. According to ENERGY STAR, homes across the country lose 20% to 30% of their conditioned air through duct leakage. When outdoor temperatures enter your system, the HVAC must work harder to compensate, resulting in higher energy costs and reduced comfort.

Overworked equipment also contributes to repeated breakdowns and pricey repairs. Proper duct sealing helps strengthen the long-term function of your HVAC system, improving its lifespan and reducing ongoing maintenance costs.

Duct leaks can also enable dust, mold spores, elevated moisture, and unwanted contaminants to infiltrate the duct system. This can heighten allergy issues, compromise indoor air quality, and slowly cause expensive structural damage behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC mandates that new homes include fully sealed duct systems built with energy-efficient materials like mastic, foil tape, and proper insulation. But what about leaks that are hidden far behind walls or ceilings?

Aerosol sealing technology (AeroSeal) helps target hard-to-reach openings deep within ducts. To apply this method, every vent is sealed aside from one access point. The HVAC system is isolated, and a machine is connected to the ducts. It pressurizes the ducts and injects fine aerosol particles that seal tiny gaps and holes that typical sealing techniques miss.

This method works best for small to medium leaks. However, large openings usually require traditional manual sealing using mastic and tape. Technicians conduct duct leakage test before and after aerosol sealing to see how much the leakage dropped and ensure the treatment worked properly.

Common Areas of Duct Leakage

The most common point where ducts leak air is along the joints. Ductwork is made from multiple metal pieces pressed together with tight fittings and metal bands, but these connections are rarely completely airtight.

As your HVAC system shifts between hot and cold cycles all year long, the ductwork expands and contracts. Over time, this movement gradually loosens the joints, creating leaks and gaps — highlighting the importance of duct leakage test in both new and older homes in Souderton, PA.

Many energy auditors verify duct leakage by feeling around the ducts and using a small tool to assess the opening size at the joints. If your duct system was not sealed with mastic and approved tape, there’s a high likelihood that air is leaking.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system must show under 4 CFM per 100 square feet if the air handler is installed, or 3 CFM per 100 square feet if it is not. For new construction, homes are required to pass a duct leakage test before an occupancy certificate can be issued.

If your home in Souderton, PA cannot pass a duct leakage test, you are likely wasting money on heating and cooling — and causing long-term wear on your HVAC system. Meeting the 3–4 CFM requirement is key not only for staying code-compliant but for maintaining energy efficiency and consistent comfort in your home.

Your technician will also provide skilled recommendations to resolve leakage problems so you can reach a passing score, decrease energy costs, and improve home performance.

Local Energy Audits — affordable duct leakage test in Souderton, PA

Local Energy Audits proudly covers Souderton, PA and all nearby towns. We specialize in pinpointing duct leakage and energy inefficiencies using blower door tests and duct leakage tests. Whether you’re constructing a new house or upgrading your current one, we’re here for you.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by covering all ducts and registers with duct mask tape on both the supply and return sides.

After the registers are sealed, we set up the duct tester by attaching it to the unit or a main return.

The ducts are then pulled down to 25 Pascals of depressurization. With the ducts in this state, we take a leakage reading using the nanometer.

Schedule Your Duct Leakage Test in Souderton, PA

Ensure your HVAC system maintains strong efficiency, meets code requirements, and performs reliably with trusted duct leakage test in Souderton, PA. Whether you’re a homeowner increasing comfort or a contractor completing a necessary inspection, our certified team offers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and supply on-site guidance to help you pass your test, reduce energy loss, and maintain the long-term health of your HVAC system.

📞 Call 888-213-3975 ✉️ Request a Quote

Serving homeowners, builders, and contractors across Souderton, PA with dependable and energy-efficient testing solutions.