Duct Leakage Test in Sumneytown, PA

Enhance your HVAC system’s efficiency and satisfy energy regulations through precise duct leakage test in Sumneytown, PA. Our certified technicians inspect and measure air leakage in ductwork, enabling homeowners and builders to boost comfort, prevent energy waste, and adhere to state guidelines.

Why Duct Leakage Test is Important In Sumneytown, PA

States and municipalities now follow the 2015 IECC, International Energy Conservation Code for single-family residences, as well as the 2018 International Energy Conservation Code for multi-family structures. The change will set in motion important implications for home builders and HVAC contractors who operate in the state. A Duct Leakage Test and a required Blower Door Test are now part of the compliance process for new construction and remodeled homes under the 2015 regulations. Did you know that ducts are one of the primary sources of air leakage in homes throughout Pennsylvania, New Jersey, and Delaware? Leaked air can lead to rising energy bills, added strain on your HVAC system, and unwanted insulation and dust spreading through your home. This makes duct leakage test a key step for new and older homes alike. Read ahead to see why duct leakage test is needed and what advantages it offers.

What Our Clients Say

How a Duct Leakage Test Is Conducted

To start a duct leakage test in Sumneytown, PA, the technician will close and seal every supply and return register except the main return or air handler. A duct blaster — a specially calibrated fan — is then connected to the opening. It depressurizes the duct system to expose areas where air is leaking.

The duct blaster works together with a precision pressure sensor to measure airflow and pinpoint leaks in the ductwork without disturbing your home. A duct leakage test — widely known as a duct blaster test — pinpoints air leakage in your ducts so you can choose the best sealing methods.

duct leakage test is quick, clean, and non-intrusive for residents. Most tests in Sumneytown, PA take between 30 and 60 minutes, and the improvements they deliver can elevate comfort and efficiency for years ahead.

How to Measure Duct Leakage

Duct leakage is quantified in cubic feet per minute (CFM) for each 100 square feet of conditioned living space. Your technician uses a nanometer to measure tiny pressure differences, making it possible to determine how much air the ducts are losing. Understanding this number helps you uncover weak points, analyze opportunities for upgrades, and check whether your home follows local energy code requirements in Sumneytown, PA.

Cost of Excessive Duct Leakage

If you’re facing higher energy bills, uneven heating or cooling, or recurring HVAC repairs, duct leakage could be to blame. According to ENERGY STAR, most households lose 20% to 30% of their heated or cooled air because of duct leaks. When outside hot or cold air seeps into your system, your HVAC must compensate, leading to higher energy costs and diminished comfort.

Overworked equipment also puts extra stress on the system, resulting in breakdowns and increased repair costs. Proper duct sealing helps improve the long-term health of your HVAC system, boosting longevity and reducing ongoing maintenance requirements.

Duct leaks can also create openings for dust, mold spores, moisture, and various contaminants to enter the duct system. This can worsen allergy flare-ups, reduce indoor air quality, and cause long-term structural deterioration behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires newly built homes to install fully sealed duct systems using advanced materials like mastic, foil tape, and quality insulation. But what about leaks located deep within walls or ceilings?

Aerosol sealing technology (AeroSeal) enables effective sealing of leaks hidden inside ducts. To perform the technique, all vents are sealed except a single access opening. The HVAC system is isolated, and a machine is hooked into the duct system. It pressurizes the ducts and distributes a fine aerosolized sealant that seals small openings traditional methods cannot reach.

This method is extremely effective for sealing small to medium leaks. However, big gaps may still need manual sealing using mastic and tape. Technicians use a duct leakage test before and after aerosol sealing to evaluate how much leakage has been lowered and verify the results.

Common Areas of Duct Leakage

The most frequent area where ducts lose air is at the joints. Ductwork consists of several metal sections pressed together with tight fittings and metal bands, yet these connections are almost never fully airtight.

As your HVAC system runs through seasonal heating and cooling, the ducts experience ongoing expansion and contraction. Over time, this movement leads to joint loosening, generating gaps and leaks — a clear reason duct leakage test is recommended for new and older homes in Sumneytown, PA.

Many energy auditors detect duct leakage by physically checking the ducts and using a small tool to assess the width of joint gaps. If your duct system wasn’t properly sealed using mastic and approved tape, air leakage is very likely occurring.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system must measure under 4 CFM per 100 square feet with the air handler in place, or 3 CFM per 100 square feet if the air handler is not installed. For new construction, a passing duct leakage test is essential before the home can qualify for an occupancy certificate.

If your home in Sumneytown, PA cannot pass a duct leakage test, you are likely wasting money on heating and cooling — and causing long-term wear on your HVAC system. Meeting the 3–4 CFM requirement is required not only for code approval but for keeping your home efficient and comfortable.

Your technician will also offer specialized recommendations to repair leakage issues so you can meet passing requirements, reduce utility bills, and improve your home’s performance.

Local Energy Audits — affordable duct leakage test in Sumneytown, PA

Local Energy Audits proudly helps clients across Sumneytown, PA and surrounding communities. We specialize in revealing duct leakage and energy inefficiencies through blower door and duct leakage test. Whether your project is new or existing, we’re here to assist.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by closing off every duct and register with duct mask tape across both the supply and return sides.

After the registers are sealed, we set up the duct tester by attaching it to the unit or a main return.

The ducts are then depressurized to a Pascal of 25. With the ducts depressurized we can use the nanometer to get a reading of the duct leakage.

Schedule Your Duct Leakage Test in Sumneytown, PA

Ensure your HVAC system stays energy-efficient, fully compliant, and operating at peak performance with accurate duct leakage test in Sumneytown, PA. Whether you’re a homeowner improving comfort or a contractor completing a final inspection, our certified team provides fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and provide hands-on guidance to help you pass your test, reduce wasted energy, and ensure the long-term health of your HVAC system.

Serving homeowners, builders, and contractors across Sumneytown, PA with dependable and energy-efficient testing solutions.