Duct Leakage Test in Unionville, PA

Maintain top HVAC efficiency and stay aligned with local energy codes using trusted duct leakage test in Unionville, PA. Our certified technicians locate and quantify air leaks in duct systems so homeowners and builders can enhance comfort, lower energy loss, and comply with state regulations.

Why Duct Leakage Test is Important In Unionville, PA

States and municipalities have put in place the 2015 IECC, International Energy Conservation Code for single-family projects and the 2018 International Energy Conservation Code for multi-family projects. The change will generate several impactful implications for home builders and HVAC contractors operating statewide. A Duct Leakage Test and the mandated Blower Door Test apply to all new or renovated homes under the 2015 regulations. Did you know that leaking ducts are a widespread cause of air loss in homes across Pennsylvania, New Jersey, and Delaware? Leaked air can cause your energy bills to rise, strain your HVAC system, and move dust and insulation around your living spaces. This makes duct leakage test necessary for homes of any age. Keep reading to discover why duct leakage test is so important and the advantages it offers.

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How a Duct Leakage Test Is Conducted

To begin a duct leakage test in Unionville, PA, your technician will seal off all supply and return registers except for the main return or the air handler. A specially calibrated fan, known as a duct blaster, is then attached to the opening. The purpose of this fan is to depressurize the duct system, creating the ideal conditions to identify where air is escaping.

The duct blaster works in sync with a precision pressure sensor to assess airflow and find duct leaks without disturbing your living space. A duct leakage test — sometimes called a duct blaster test — detects air loss in the duct system, allowing you to apply the most suitable sealing solutions.

duct leakage test is swift, clean, and carried out with no disturbance to residents. Most tests in Unionville, PA are completed in roughly 30 to 60 minutes, and the resulting enhancements can support your home’s comfort and efficiency long-term.

How to Measure Duct Leakage

Duct leakage is monitored in cubic feet per minute (CFM) per 100 square feet of the conditioned sections of the home. Your technician uses a nanometer to detect small pressure differences, which indicate how much air is leaking through the ducts. Understanding this number allows you to pinpoint problem areas, assess needed improvements, and confirm whether your home satisfies local energy code requirements in Unionville, PA.

Cost of Excessive Duct Leakage

If you’re dealing with rising utility bills, inconsistent room temperatures, or repeated HVAC issues, duct leakage could be the reason. According to ENERGY STAR, a large portion of homes lose between 20% and 30% of conditioned air due to leaky ducts. Hot or cold outside air leaking in makes your HVAC system work more than it should, driving up energy costs and diminishing comfort.

Overworked equipment also creates more wear, leading to breakdowns and costly fixes. Proper duct sealing helps protect and extend the long-term lifespan of your HVAC system, minimizing the need for repeated maintenance.

Duct leaks can also create openings for dust, mold spores, moisture, and various contaminants to enter the duct system. This can increase allergy discomfort, degrade indoor air quality, and eventually cause expensive structural issues behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires new homes to have fully sealed duct systems using modern, energy-efficient materials such as mastic, foil tape, and insulation. But what if some leaks are hidden within the depths of your walls or ceilings?

Aerosol sealing technology (AeroSeal) makes it possible to seal leaks found deep within the ductwork. To perform the process, technicians seal all vents but leave one access point open. The HVAC system is isolated, and a machine is connected to the duct system. It pressurizes the ducts and sends a fine aerosol sealant through the system, closing small gaps that normal sealing approaches can’t reach.

This method is ideal for small to medium leaks. However, any large openings will still need manual sealing with mastic and tape. Technicians conduct duct leakage test before and after aerosol sealing to see how much the leakage dropped and ensure the treatment worked properly.

Common Areas of Duct Leakage

The most common spot where air escapes in duct systems is the joints. Ductwork features several metal pieces pressed together using tight fittings and metal bands, though these areas are seldom airtight.

As your HVAC system operates in both heating and cooling modes year-round, the ducts continuously expand and contract. Over time, this movement causes the joints to loosen, opening gaps and leaks — making a duct leakage test beneficial for both new and older homes in Unionville, PA.

Many energy auditors detect duct leakage by physically checking the ducts and using a small tool to assess the width of joint gaps. If your duct system lacks proper sealing with mastic and approved tape, there is a high chance that leakage is taking place.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system has to be under 4 CFM per 100 square feet when the air handler is in place, or 3 CFM per 100 square feet without it installed. For new construction, a duct leakage test must be passed before any home is eligible to receive an occupancy certificate.

If your home in Unionville, PA cannot pass a duct leakage test, you are likely wasting money on heating and cooling — and causing long-term wear on your HVAC system. Meeting the 3–4 CFM requirement is needed not only for passing inspections, but also for improving home comfort and energy efficiency.

Your technician will also offer professional recommendations to tackle leakage issues so you can secure a passing score, reduce utility costs, and strengthen home performance.

Local Energy Audits — affordable duct leakage test in Unionville, PA

Local Energy Audits proudly serves customers throughout Unionville, PA and surrounding areas. We specialize in testing for duct leakage and energy inefficiencies using blower door and duct leakage methods. Whether you’re building from scratch or upgrading your home, we’re here to assist.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by covering all ducts and registers with duct mask tape on both the supply and return sides.

After the registers are sealed, we attach the duct tester to either the unit itself or a main return.

The ducts are then set to a depressurized pressure of 25 Pascals. Once there, we use the nanometer to capture the leakage reading.

Schedule Your Duct Leakage Test in Unionville, PA

Ensure your HVAC system is efficient, compliant, and performing at its best with professional duct leakage test in Unionville, PA. Whether you’re a homeowner seeking better comfort or a contractor wrapping up a final inspection, our certified team delivers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and deliver on-site guidance to help you pass your test, limit energy waste, and preserve your HVAC system’s long-term health.

Serving homeowners, builders, and contractors across Unionville, PA with dependable and energy-efficient testing solutions.