Duct Leakage Test in Warrington, PA

Verify your HVAC system’s efficiency and meet local requirements with reliable duct leakage test in Warrington, PA. Our certified technicians find and measure ductwork air leaks, allowing homeowners and builders to improve indoor comfort, reduce energy waste, and satisfy state standards.

Why Duct Leakage Test is Important In Warrington, PA

Across different states and municipalities, the 2015 IECC, International Energy Conservation Code regulates single-family structures, and the 2018 International Energy Conservation Code is used for multi-family structures. The change will introduce meaningful implications for home builders and HVAC contractors active in the state. A Duct Leakage Test as well as the required Blower Door Test must now be performed on new or remodeled homes following the 2015 regulations. Did you know that leaking ducts are a widespread cause of air loss in homes across Pennsylvania, New Jersey, and Delaware? Leaked air can lead to rising energy bills, added strain on your HVAC system, and unwanted insulation and dust spreading through your home. This makes duct leakage test necessary for homes of any age. Keep reading to discover why duct leakage test is so important and the advantages it offers.

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How a Duct Leakage Test Is Conducted

To initiate a duct leakage test in Warrington, PA, your technician seals all supply and return registers, leaving only the main return or air handler open. A specially calibrated device known as a duct blaster is then attached to the duct opening. Its purpose is to depressurize the system so that escaping air can be detected.

The duct blaster functions with a precision pressure sensor to analyze airflow and spot leaks in the duct system without affecting your home’s comfort. A duct leakage test — sometimes known as a duct blaster test — shows exactly where your ducts are leaking air so you can apply the right sealing fixes.

duct leakage test is hassle-free, clean, and won’t interfere with residents’ daily routines. Most tests in Warrington, PA take between 30 and 60 minutes, and the improvements they deliver can elevate comfort and efficiency for years ahead.

How to Measure Duct Leakage

Duct leakage is rated in cubic feet per minute (CFM) per 100 square feet of the home’s conditioned zone. Your technician uses a nanometer to measure tiny pressure differences, making it possible to determine how much air the ducts are losing. Understanding this number helps you detect issues, explore potential fixes, and determine if your home aligns with local energy code requirements in Warrington, PA.

Cost of Excessive Duct Leakage

If your energy bills are unusually high, your rooms feel unevenly heated or cooled, or your HVAC system needs frequent repairs, duct leakage could be the issue. According to ENERGY STAR, the average household loses 20%–30% of conditioned air because of leaking ducts. Hot or cold outdoor air infiltrating your system makes your HVAC system work overtime, which boosts energy costs and reduces comfort.

Overworked equipment also triggers more mechanical failures and costly service calls. Proper duct sealing helps strengthen the long-term function of your HVAC system, improving its lifespan and reducing ongoing maintenance costs.

Duct leaks can also permit dust, mold spores, extra moisture, and other airborne contaminants into the duct system. This can increase allergy discomfort, degrade indoor air quality, and eventually cause expensive structural issues behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC specifies that newly constructed homes must use fully sealed duct systems with modern, efficient materials such as mastic, foil tape, and insulation. But what should you do when leaks are located deep within your walls or ceilings?

Aerosol sealing technology (AeroSeal) provides a way to seal concealed openings inside the duct system. To carry out the procedure, technicians seal off all vents except one access point. The HVAC system is isolated, and a machine is linked to the duct system. It pressurizes the ducts and sprays a fine mist of sealant that fills tiny leaks and holes beyond the reach of conventional sealing.

This method works best for small to medium leaks. However, large openings usually require traditional manual sealing using mastic and tape. Technicians perform a duct leakage test both before and after aerosol sealing to determine how much leakage has decreased and confirm the treatment worked.

Common Areas of Duct Leakage

The most typical location for air to escape from ducts is at the joints. Duct systems are built from multiple metal pieces pressed together with tight fittings and metal bands, but these joints are seldom completely airtight.

As your HVAC system regulates temperatures through the seasons, the ducts expand when heated and contract when cooled. Over time, this movement leads the joints to loosen, resulting in gaps and leaks — making a duct leakage test important for new and older homes in Warrington, PA.

Many energy auditors inspect duct leakage by feeling the ducts and using a small tool to determine how wide the gaps are between joints. If your duct system lacks sealing with mastic and approved tape, there is a strong chance that leakage is present.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system must come in under 4 CFM per 100 square feet with the air handler, or 3 CFM per 100 square feet when the air handler is removed. For new construction, passing the duct leakage test is a necessary step before securing an occupancy certificate.

If your home in Warrington, PA does not pass a duct leakage test, you are likely paying more than necessary for heating and cooling — and placing long-term strain on your HVAC equipment. Meeting the 3–4 CFM requirement is fundamental not only for code adherence but for boosting your home’s long-term efficiency and comfort.

Your technician will also offer professional recommendations to tackle leakage issues so you can secure a passing score, reduce utility costs, and strengthen home performance.

Local Energy Audits — affordable duct leakage test in Warrington, PA

Local Energy Audits is proud to assist customers across Warrington, PA and its surrounding communities. We specialize in identifying duct leakage and energy inefficiencies using blower door tests and duct leakage tests. Whether you’re building a new home or improving an existing one, we’re here to help.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by blocking all ducts and registers with duct mask tape across both the supply and return sides.

After the registers are sealed, we attach our duct tester to the system’s unit or to the main return.

The ducts are then placed under 25 Pascals of negative pressure. With the ducts depressurized, we obtain the leakage reading using the nanometer.

Schedule Your Duct Leakage Test in Warrington, PA

Ensure your HVAC system remains efficient, code-compliant, and functioning optimally with skilled duct leakage test in Warrington, PA. Whether you’re a homeowner improving home comfort or a contractor finishing required inspections, our certified team delivers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and supply on-site guidance to help you pass your test, reduce energy loss, and maintain the long-term health of your HVAC system.

📞 Call 888-213-3975 ✉️ Request a Quote

Serving homeowners, builders, and contractors across Warrington, PA with dependable and energy-efficient testing solutions.