Duct Leakage Test in Wayne, PA

Confirm your HVAC system’s efficiency and meet local inspection standards with professional duct leakage test in Wayne, PA. Our certified technicians pinpoint and measure ductwork air leaks, helping homeowners and builders boost comfort, cut energy waste, and meet state compliance standards.

Why Duct Leakage Test is Important In Wayne, PA

Across the country, states and municipalities enforce the 2015 IECC, International Energy Conservation Code for single-family buildings and the 2018 International Energy Conservation Code for multi-family buildings. The change will impose meaningful implications on home builders and HVAC contractors working regionally within the state. A Duct Leakage Test and a mandatory Blower Door Test are now required for all new construction or remodeled homes under the 2015 regulatory standards. Did you know that ducts are frequently the biggest contributors to home air loss in Pennsylvania, New Jersey, and Delaware? Leaked air can raise utility expenses, overburden your HVAC system, and push insulation material and dust through every area of your home. This makes duct leakage test highly important for homes of any age. Read on to learn why duct leakage test matters and the benefits you can gain.

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How a Duct Leakage Test Is Conducted

To kick off a duct leakage test in Wayne, PA, your technician will block all supply and return registers while keeping the main return or air handler accessible. A calibrated duct blaster is then mounted to the opening. By depressurizing the duct system, it creates ideal conditions for detecting air leaks.

The duct blaster works in sync with a precision pressure sensor to assess airflow and find duct leaks without disturbing your living space. A duct leakage test — sometimes labeled as a duct blaster test — finds where your ducts are leaking air so you can decide on the best sealing strategy.

duct leakage test is quick, low-impact, and does not disturb residents. Most tests in Wayne, PA finish in 30 to 60 minutes, and the upgrades continue benefiting your home’s comfort and efficiency long after.

How to Measure Duct Leakage

Duct leakage is measured in cubic feet per minute (CFM) per 100 square feet of conditioned space. Your technician uses a nanometer to evaluate small pressure shifts that signal air escaping through the ducts. Understanding this number enables you to recognize problem areas, consider efficiency improvements, and verify that your home meets local energy code requirements in Wayne, PA.

Cost of Excessive Duct Leakage

If you’re dealing with rising utility bills, inconsistent room temperatures, or repeated HVAC issues, duct leakage could be the reason. According to ENERGY STAR, the typical home loses between 20% and 30% of its conditioned air due to duct leaks. When your system pulls in hot or cold outdoor air, the HVAC unit has to work harder, driving up energy usage and reducing comfort indoors.

Overworked equipment also creates more wear, leading to breakdowns and costly fixes. Proper duct sealing helps support your HVAC system’s long-term operation, increasing its lifespan and lowering frequent maintenance needs.

Duct leaks can also introduce dust, mold spores, moisture, and additional contaminants into the duct system. This can trigger more severe allergies, diminish indoor air quality, and create expensive structural problems behind walls or ceilings over time.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC mandates fully sealed duct systems in new homes, made from energy-efficient materials like mastic, foil tape, and proper insulation. But what if those leaks are tucked away behind walls or ceilings?

Aerosol sealing technology (AeroSeal) makes it possible to seal leaks found deep within the ductwork. To set up this method, all vents are sealed off except for a single access point. The HVAC system is isolated, and a machine is fitted to the duct system. It pressurizes the ducts and circulates a fine aerosolized sealant that locates and fills tiny leaks beyond the reach of typical sealing.

This method is effective at treating small to medium leaks. However, big openings may still need to be addressed with manual mastic-and-tape sealing. Technicians perform a duct leakage test both before and after aerosol sealing to determine how much leakage has decreased and confirm the treatment worked.

Common Areas of Duct Leakage

The most usual spot for duct air leakage is the joints. Ductwork is composed of various metal pieces pressed together using tight fittings and metal bands, but these seals are hardly ever fully airtight.

As your HVAC system operates in varying temperatures across the year, the ducts undergo expansion and contraction. Over time, this movement leads to joint loosening, generating gaps and leaks — a clear reason duct leakage test is recommended for new and older homes in Wayne, PA.

Many energy auditors test for duct leakage by feeling along the ducts and using a small tool to gauge how wide the gaps are at the joints. If your duct system is missing mastic and approved tape sealing, there’s a significant chance that air leakage is happening.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system needs to register under 4 CFM per 100 square feet with the air handler attached, or 3 CFM per 100 square feet without it attached. For new construction, you must pass a duct leakage test before the home can be approved for an occupancy certificate.

If your home in Wayne, PA cannot achieve a passing duct leakage score, you are likely wasting money on heating and cooling — and increasing wear on your HVAC system over time. Meeting the 3–4 CFM requirement is needed not only for passing inspections, but also for improving home comfort and energy efficiency.

Your technician will also recommend effective ways to fix leakage issues so you can earn a passing score, save on utilities, and improve home performance.

Local Energy Audits — affordable duct leakage test in Wayne, PA

Local Energy Audits proudly serves customers throughout Wayne, PA and surrounding areas. We specialize in pinpointing duct leakage and energy inefficiencies using blower door tests and duct leakage tests. Whether you’re constructing a new house or upgrading your current one, we’re here for you.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins with sealing each duct and register using duct mask tape on the supply and return sides.

After the registers are sealed, we hook the duct tester to the HVAC unit or a main return.

The ducts are then depressurized to a Pascal of 25. With the ducts depressurized we can use the nanometer to get a reading of the duct leakage.

Schedule Your Duct Leakage Test in Wayne, PA

Ensure your HVAC system stays efficient, compliant, and operating at peak performance with expert duct leakage test in Wayne, PA. Whether you’re a homeowner optimizing comfort or a contractor completing mandatory inspections, our certified team ensures fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and deliver on-site help to ensure you pass your test, lower energy waste, and maintain your HVAC system’s long-term reliability.

Serving homeowners, builders, and contractors across Wayne, PA with dependable and energy-efficient testing solutions.