Duct Leakage Test in Westfield, NJ

Ensure long-term HVAC performance and code compliance with expert duct leakage test in Westfield, NJ. Our certified technicians pinpoint and measure ductwork air leaks, helping homeowners and builders boost comfort, cut energy waste, and meet state compliance standards.

Why Duct Leakage Test is Important In Westfield, NJ

States and municipalities are using the 2015 IECC, International Energy Conservation Code for single-family construction and the 2018 International Energy Conservation Code for multi-family construction. The change will create considerable implications for home builders and HVAC contractors carrying out projects in the state. A Duct Leakage Test in addition to a Blower Door Test is now required for new construction and remodeled homes under the 2015 rules. Did you know that ducts are frequently the biggest contributors to home air loss in Pennsylvania, New Jersey, and Delaware? Leaked air can cause higher energy expenses, burden your HVAC system, and push dust and insulation into different areas of your home. This makes duct leakage test crucial for new and old homes alike. Keep reading to learn why duct leakage test is important and how you can benefit from them.

What Our Clients Say

How a Duct Leakage Test Is Conducted

To conduct a proper duct leakage test in Westfield, NJ, your technician first seals all supply and return registers except the main return or air handler. A specially calibrated duct blaster fan is then connected to the opening. This fan depressurizes the ducts to help locate where air is escaping.

The duct blaster uses a precision pressure sensor to monitor airflow and pinpoint leaks throughout the ductwork without interrupting your home environment. A duct leakage test — often referred to as a duct blaster test — identifies air loss in your ducts, allowing you to find the most effective ways to seal them.

duct leakage test is rapid, clean, and performed without inconvenience to residents. Most tests in Westfield, NJ are completed in just 30 to 60 minutes, while the benefits to comfort and efficiency can last long-term.

How to Measure Duct Leakage

Duct leakage is tracked in cubic feet per minute (CFM) per 100 square feet of conditioned living area. Your technician uses a nanometer to register small pressure differences, which help calculate how much air is leaking from the ducts. Understanding this number allows you to identify concerns, evaluate upgrade opportunities, and determine whether your home fulfills local energy code requirements in Westfield, NJ.

Cost of Excessive Duct Leakage

If your home suffers from costly utility bills, uneven comfort levels, or persistent HVAC repairs, duct leakage may be contributing. According to ENERGY STAR, homes with leaky ducts routinely lose 20% to 30% of conditioned air. When outdoor temperatures enter your system, the HVAC must work harder to compensate, resulting in higher energy costs and reduced comfort.

Overworked equipment also creates more wear, leading to breakdowns and costly fixes. Proper duct sealing helps ensure the long-term stability of your HVAC system, extending its lifespan and reducing future maintenance work.

Duct leaks can also introduce dust, mold spores, excess humidity, and other contaminants into the duct system. This can worsen allergy reactions, negatively affect indoor air quality, and contribute to costly hidden structural damage over the years.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires new homes to use fully sealed duct systems crafted from up-to-date, efficient materials such as mastic, foil tape, and insulation. But what should you do when leaks are located deep within your walls or ceilings?

Aerosol sealing technology (AeroSeal) helps target hard-to-reach openings deep within ducts. To carry out the procedure, technicians seal off all vents except one access point. The HVAC system is isolated, and a machine is linked to the duct system. It pressurizes the ducts and emits a fine aerosol sealant that fills tiny gaps and holes that standard sealing methods can’t access.

This method works best for small to medium leaks. However, large openings usually require traditional manual sealing using mastic and tape. Technicians complete a duct leakage test before and after aerosol sealing to track leakage reduction and confirm the treatment’s success.

Common Areas of Duct Leakage

The most common leakage area in duct systems is the joints. Ductwork involves numerous metal parts pressed together with tight fittings and metal bands, but these connections are almost never fully airtight.

As your HVAC system runs through seasonal heating and cooling, the ducts experience ongoing expansion and contraction. Over time, this movement weakens the joints, creating gaps and leaks — a key reason duct leakage test is recommended for new and older homes in Westfield, NJ.

Many energy auditors examine duct leakage by touching the ducts and using a small tool to measure the gap width between joints. If your duct system wasn’t properly sealed using mastic and approved tape, air leakage is very likely occurring.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system has to be under 4 CFM per 100 square feet when the air handler is in place, or 3 CFM per 100 square feet without it installed. For new construction, passing the duct leakage test is a necessary step before securing an occupancy certificate.

If your home in Westfield, NJ doesn’t receive a passing duct leakage result, you are likely overpaying for heating and cooling — and putting significant long-term strain on your HVAC setup. Meeting the 3–4 CFM requirement is essential not only for code compliance but also for protecting your home’s energy efficiency and comfort.

Your technician will also give expert suggestions on correcting leakage issues, allowing you to pass the test, lower utility expenses, and improve your home’s overall efficiency.

Local Energy Audits — affordable duct leakage test in Westfield, NJ

Local Energy Audits proudly helps clients across Westfield, NJ and surrounding communities. We specialize in detecting duct leakage and energy inefficiencies using blower door and duct leakage test. Whether you’re building new or enhancing your current home, we’re here to support you.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by sealing all the ducts and registers with duct mask tape on both the supply and return side.

After the registers are sealed we attached the duct tester to either the unit itself or a main return.

The ducts are then pulled down to 25 Pascals of depressurization. With the ducts in this state, we take a leakage reading using the nanometer.

Schedule Your Duct Leakage Test in Westfield, NJ

Ensure your HVAC system maintains top efficiency, remains compliant, and delivers strong performance with dependable duct leakage test in Westfield, NJ. Whether you’re a homeowner boosting comfort or a contractor finalizing an inspection, our certified team delivers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and offer on-site guidance to help you pass your test, reduce energy waste, and protect the long-term health of your HVAC system.

Serving homeowners, builders, and contractors across Westfield, NJ with dependable and energy-efficient testing solutions.