Duct Leakage Test in Westtown, PA

Ensure proper HVAC performance and code compliance by scheduling professional duct leakage test in Westtown, PA. Our certified technicians assess and measure air leaks in ducts to help homeowners and builders increase comfort, reduce energy inefficiencies, and ensure state compliance.

Why Duct Leakage Test is Important In Westtown, PA

Across the country, states and municipalities enforce the 2015 IECC, International Energy Conservation Code for single-family buildings and the 2018 International Energy Conservation Code for multi-family buildings. The change will result in several substantial implications for home builders and HVAC contractors engaged in work across the state. A Duct Leakage Test and a required Blower Door Test are now part of the compliance process for new construction and remodeled homes under the 2015 regulations. Did you know that ductwork often causes some of the highest levels of air leakage in homes throughout Pennsylvania, New Jersey, and Delaware? Leaked air can drive up energy bills, put extra stress on your HVAC system, and circulate dust and insulation throughout your living space. This makes duct leakage test necessary for homeowners with either older or newly built homes. Read ahead to see why duct leakage test is important and what you gain from it.

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How a Duct Leakage Test Is Conducted

To start the duct testing process in Westtown, PA, the technician seals all supply and return registers except for the main return or the air handler. A specially calibrated duct blaster fan is then connected to the opening. This fan depressurizes the ducts to help locate where air is escaping.

The duct blaster works in sync with a precision pressure sensor to assess airflow and find duct leaks without disturbing your living space. A duct leakage test — sometimes called a duct blaster test — reveals where your ducts are losing air so you can determine the most effective sealing solutions.

duct leakage test is hassle-free, clean, and won’t interfere with residents’ daily routines. Most tests in Westtown, PA finish in 30 to 60 minutes, and the upgrades continue benefiting your home’s comfort and efficiency long after.

How to Measure Duct Leakage

Duct leakage is calculated in cubic feet per minute (CFM) for every 100 square feet of conditioned space. Your technician uses a nanometer to monitor tiny pressure fluctuations that indicate how much air is leaking through the ducts. Understanding this number helps you reveal problem areas, consider enhancement strategies, and validate that your home meets local energy code requirements in Westtown, PA.

Cost of Excessive Duct Leakage

If your home suffers from costly utility bills, uneven comfort levels, or persistent HVAC repairs, duct leakage may be contributing. According to ENERGY STAR, the average household loses 20%–30% of conditioned air because of leaking ducts. Air entering from outside—whether warm or cold—makes your HVAC operate harder, causing energy costs to climb and comfort to decrease.

Overworked equipment also creates more wear, leading to breakdowns and costly fixes. Proper duct sealing helps protect and extend the long-term lifespan of your HVAC system, minimizing the need for repeated maintenance.

Duct leaks can also pull in dust, mold spores, moisture, and numerous contaminants into the duct system. This can worsen allergy flare-ups, reduce indoor air quality, and cause long-term structural deterioration behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC enforces that new homes incorporate fully sealed ducts made with modern, energy-efficient materials including mastic, foil tape, and insulation. But what if the leaks are buried far inside your walls or ceilings?

Aerosol sealing technology (AeroSeal) provides a way to seal concealed openings inside the duct system. To start this method, all vents are blocked except for one access location. The HVAC system is isolated, and a machine is attached to the ducts. It pressurizes the ducts and releases a fine aerosolized sealant that fills small gaps and holes that traditional sealing methods cannot reach.

This method is ideal for small to medium leaks. However, any large openings will still need manual sealing with mastic and tape. Technicians do a duct leakage test before and after aerosol sealing to calculate how much leakage has been reduced and validate the results.

Common Areas of Duct Leakage

The most frequent area where ducts lose air is at the joints. Ductwork consists of several metal sections pressed together with tight fittings and metal bands, yet these connections are almost never fully airtight.

As your HVAC system changes between heating and cooling during the year, the ducts naturally expand and shrink. Over time, this movement weakens joint connections, producing gaps and leaks — making duct leakage test essential for both new and older homes in Westtown, PA.

Many energy auditors inspect duct leakage by feeling the ducts and using a small tool to determine how wide the gaps are between joints. If your duct system hasn’t been sealed with mastic and approved tape, there is a strong likelihood that leakage is happening.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system should measure under 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet without the air handler installed. For new construction, a passing duct leakage test is mandatory before a home can be granted an occupancy certificate.

If your home in Westtown, PA doesn’t pass a duct leakage test, chances are you’re paying more for heating and cooling — and adding long-term stress to your HVAC equipment. Meeting the 3–4 CFM requirement is indispensable not only for compliance purposes but for ensuring strong comfort and energy savings.

Your technician will also give informed guidance on addressing leakage problems, enabling you to pass the test, reduce energy bills, and enhance your home’s performance.

Local Energy Audits — affordable duct leakage test in Westtown, PA

Local Energy Audits proudly works with clients throughout Westtown, PA and nearby locations. We specialize in locating duct leakage and energy inefficiencies with our blower door and duct leakage tests. Whether it’s a new build or an existing home, we’re here to help.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins with all the ducts and registers sealed tightly using duct mask tape on both sides—supply and return.

After the registers are sealed, we mount the duct tester onto the unit or onto a main return.

The ducts are then placed under 25 Pascals of negative pressure. With the ducts depressurized, we obtain the leakage reading using the nanometer.

Schedule Your Duct Leakage Test in Westtown, PA

Ensure your HVAC system achieves strong efficiency, full compliance, and dependable operation with precise duct leakage test in Westtown, PA. Whether you’re a homeowner improving comfort or a contractor completing a final inspection, our certified team provides fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and offer on-site guidance to help you pass your test, reduce energy waste, and protect the long-term health of your HVAC system.

📞 Call 888-213-3975 ✉️ Request a Quote

Serving homeowners, builders, and contractors across Westtown, PA with dependable and energy-efficient testing solutions.