Duct Leakage Test in Willow Grove, PA

Maintain top HVAC efficiency and stay aligned with local energy codes using trusted duct leakage test in Willow Grove, PA. Our certified technicians identify and quantify air leaks in duct systems so homeowners and builders can optimize comfort, reduce energy waste, and meet state-level requirements.

Why Duct Leakage Test is Important In Willow Grove, PA

Across the country, states and municipalities enforce the 2015 IECC, International Energy Conservation Code for single-family buildings and the 2018 International Energy Conservation Code for multi-family buildings. The change will set in motion important implications for home builders and HVAC contractors who operate in the state. A Duct Leakage Test together with a Blower Door Test has become mandatory for any newly constructed or remodeled home under the 2015 code. Did you know that leaking ducts are a widespread cause of air loss in homes across Pennsylvania, New Jersey, and Delaware? Leaked air can drive up energy bills, put extra stress on your HVAC system, and circulate dust and insulation throughout your living space. This makes duct leakage test beneficial for all homes, new or old. Keep reading to find out why duct leakage test is essential and how it can improve your home.

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How a Duct Leakage Test Is Conducted

To begin the process of a duct leakage test in Willow Grove, PA, your technician seals off all supply and return registers apart from the main return or air handler. A specially calibrated duct blaster fan is then secured to the opening. Its job is to depressurize the duct system, allowing air leaks to reveal themselves clearly.

The duct blaster and its precision pressure sensor work together to measure airflow and detect duct leaks without causing any disruption in your home. A duct leakage test — also called a duct blaster test — locates the points where duct air escapes, helping you implement the right sealing solution.

duct leakage test is fast, tidy, and causes no disruption for residents. Most tests in Willow Grove, PA are done within 30 to 60 minutes, with improvements that strengthen comfort and efficiency for years to come.

How to Measure Duct Leakage

Duct leakage is rated in cubic feet per minute (CFM) per 100 square feet of the home’s conditioned zone. Your technician relies on a nanometer to read slight pressure variations that show the amount of air leaking through the duct system. Understanding this number gives you insight into problem areas, helps you plan improvements, and ensures your home meets local energy code requirements in Willow Grove, PA.

Cost of Excessive Duct Leakage

If your home suffers from costly utility bills, uneven comfort levels, or persistent HVAC repairs, duct leakage may be contributing. According to ENERGY STAR, leaking ducts cause the average home to lose 20%–30% of conditioned air. Hot or cold air entering from outside increases the workload on your HVAC system, leading to higher energy bills and a drop in comfort.

Overworked equipment also heightens the chance of system failures and expensive repairs. Proper duct sealing helps support your HVAC system’s long-term operation, increasing its lifespan and lowering frequent maintenance needs.

Duct leaks can also allow the entry of dust, mold spores, moisture, and a range of contaminants into the duct system. This can increase allergy discomfort, degrade indoor air quality, and eventually cause expensive structural issues behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC requires newly built homes to install fully sealed duct systems using advanced materials like mastic, foil tape, and quality insulation. But what about leaks that lie far within enclosed wall or ceiling spaces?

Aerosol sealing technology (AeroSeal) reaches interior duct leaks that traditional sealing methods can’t access. To use this method, technicians seal all vents except one access point. The HVAC system is isolated, and a machine is hooked up to the duct system. It pressurizes the ducts and sends a fine aerosol sealant through the system, closing small gaps that normal sealing approaches can’t reach.

This method works very well for small to medium leaks. However, larger openings may still need to be sealed manually with mastic and tape. Technicians complete before-and-after duct leakage tests to measure leakage reduction and ensure the aerosol sealing was effective.

Common Areas of Duct Leakage

The most typical place for ducts to lose air is at the joints. Ductwork consists of different metal sections pressed together with tight fittings and metal bands, yet these joints are not usually airtight.

As your HVAC system delivers heat and cooling across different seasons, the ducts constantly expand and contract. Over time, this movement gradually loosens the joints, creating leaks and gaps — highlighting the importance of duct leakage test in both new and older homes in Willow Grove, PA.

Many energy auditors look for leaks by feeling the ducts and using a small tool to evaluate how wide the gaps at the joints are. If your duct system is missing mastic and approved tape sealing, there’s a significant chance that air leakage is happening.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system should measure under 4 CFM per 100 square feet with the air handler installed, or 3 CFM per 100 square feet without the air handler installed. For new construction, a passing duct leakage test is essential before the home can qualify for an occupancy certificate.

If your home in Willow Grove, PA falls short in a duct leakage test, you are probably paying extra for heating and cooling — and placing lasting pressure on your HVAC equipment. Meeting the 3–4 CFM requirement is important not just for compliance, but for safeguarding your home’s comfort and long-term energy efficiency.

Your technician will also share expert recommendations for fixing leakage problems, helping you achieve a passing score, save on utilities, and improve home performance.

Local Energy Audits — affordable duct leakage test in Willow Grove, PA

Local Energy Audits proudly delivers services across Willow Grove, PA and the surrounding neighborhoods. We specialize in revealing duct leakage and energy inefficiencies through blower door and duct leakage test. Whether your project is new or existing, we’re here to assist.
If you’d like to book a test, call us during business hours or contact us online to request an appointment.

The Duct Leakage Test Steps Explained

A duct leakage test begins by closing off every duct and register with duct mask tape across both the supply and return sides.

After the registers are sealed, we mount the duct tester onto the unit or onto a main return.

The ducts are then placed under 25 Pascals of negative pressure. With the ducts depressurized, we obtain the leakage reading using the nanometer.

Schedule Your Duct Leakage Test in Willow Grove, PA

Ensure your HVAC system maximizes efficiency, meets required standards, and performs consistently with thorough duct leakage test in Willow Grove, PA. Whether you’re a homeowner increasing comfort or a contractor completing a necessary inspection, our certified team offers fast, accurate, and affordable testing.

We use industry-standard duct blaster equipment and offer on-site guidance to help you pass your test, reduce energy waste, and protect the long-term health of your HVAC system.

📞 Call 888-213-3975 ✉️ Request a Quote

Serving homeowners, builders, and contractors across Willow Grove, PA with dependable and energy-efficient testing solutions.