Duct Leakage Test in Zionhill, PA

How a Duct Leakage Test Is Conducted

To kick off a duct leakage test in Zionhill, PA, your technician will block all supply and return registers while keeping the main return or air handler accessible. A duct blaster fan, carefully calibrated for accuracy, is then attached to the duct opening. It depressurizes the ductwork, allowing leaks to become more noticeable.

The duct blaster, combined with a precision pressure sensor, measures airflow and detects leaks in the duct system without causing any disturbance in your home. A duct leakage test — sometimes known as a duct blaster test — shows exactly where your ducts are leaking air so you can apply the right sealing fixes.

duct leakage test is quick, clean, and non-intrusive for residents. Most tests in Zionhill, PA are completed in roughly 30 to 60 minutes, and the resulting enhancements can support your home’s comfort and efficiency long-term.

How to Measure Duct Leakage

Duct leakage is quantified in cubic feet per minute (CFM) for each 100 square feet of conditioned living space. Your technician uses a nanometer to sense slight pressure changes, showing precisely how much air is escaping through the ductwork. Understanding this number helps you recognize where issues exist, plan meaningful improvements, and check your home against local energy code requirements in Zionhill, PA.

Cost of Excessive Duct Leakage

If high utility expenses, irregular temperatures, or repeated HVAC troubles sound familiar, duct leakage might be the root cause. According to ENERGY STAR, homes with leaky ducts routinely lose 20% to 30% of conditioned air. Air from outside—whether hot or cold—entering your system forces your HVAC to work harder, increasing utility bills and reducing indoor comfort.

Overworked equipment also leads to more breakdowns and costly repairs. Proper duct sealing helps protect the long-term performance of your HVAC system, increasing its lifespan and lowering future maintenance requirements.

Duct leaks can also pull dust, mold spores, excess moisture, and various contaminants into the duct system. This can negatively influence allergies, weaken indoor air quality, and lead to expensive long-term damage behind walls or ceilings.

How to Properly Seal Ductwork in an Old Home

The 2015 IRC/IECC mandates fully sealed duct systems in new homes, made from energy-efficient materials like mastic, foil tape, and proper insulation. But what if some leaks are hidden within the depths of your walls or ceilings?

Aerosol sealing technology (AeroSeal) makes it possible to seal leaks found deep within the ductwork. To set up this method, all vents are sealed off except for a single access point. The HVAC system is isolated, and a machine is fitted to the duct system. It pressurizes the ducts and injects a fine aerosolized sealant that targets small holes and gaps unreachable by traditional sealing methods.

This method excels at sealing small to medium leaks. However, bigger holes often must be sealed manually with mastic and tape. Technicians test the ducts for leakage before and after aerosol sealing to determine the reduction level and verify success.

Common Areas of Duct Leakage

The most common location for air leakage in ducts is the joints. Ductwork includes several metal sections pressed together with tight fittings and metal bands, but those connections are almost never airtight.

As your HVAC system operates in both heating and cooling modes year-round, the ducts continuously expand and contract. Over time, this movement makes the joints loosen, forming gaps and leaks — meaning a duct leakage test is advised for both new and older homes in Zionhill, PA.

Many energy auditors investigate duct leakage by running their hands over the ducts and using a small tool to determine the width of joint gaps. If your duct system has not received sealing with mastic and approved tape, leakage is very probable.

What Is an Acceptable Amount of Duct Leakage per Energy Code?

To achieve a passing duct leakage result, your system needs to be under 4 CFM per 100 square feet when the air handler is installed, or 3 CFM per 100 square feet when it isn’t. For new construction, a duct leakage test must be successfully passed before the home can obtain an occupancy certificate.

If your home in Zionhill, PA is unable to pass a duct leakage test, you are probably spending too much on heating and cooling — while your HVAC equipment endures long-term stress. Meeting the 3–4 CFM requirement is crucial not only for passing code but also for maintaining your home’s overall energy efficiency and comfort.

Your technician will also offer expert guidance on fixing leakage problems so you can earn a passing score, reduce utility costs, and enhance your home’s overall performance.

Local Energy Audits — affordable duct leakage test in Zionhill, PA

Local Energy Audits proudly covers Zionhill, PA and all nearby towns. We specialize in finding duct leakage and energy inefficiencies through blower door tests and duct leakage tests. Whether you’re constructing a new home or upgrading an older one, we’re ready to assist.
If you’d like to schedule a test, call us during business hours or contact us online to request an appointment.